Senior Staff Mechanical Design Engineer- Ground Support Equipment (Dallas) at Shield AI

Dallas, Texas, United States

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Not SpecifiedCompensation

Senior (5 to 8 years)Experience Level

Full TimeJob Type

UnknownVisa

Aerospace, DefenseIndustries

Requirements

8+ years of experience in mechanical design for aerospace, ground support equipment, or heavy industrial systems
Expertise in CAD software (SolidWorks, CATIA, NX, or similar) for 3D modeling, drawing creation, and system layout
Strong background in structural analysis, material selection, and manufacturing processes for ruggedized systems
Experience designing deployable, transportable, and field-ready aerospace support equipment
Knowledge of MIL-STD design requirements for aerospace ground support systems
Experience with finite element analysis (FEA), thermal analysis, and fatigue/lifecycle testing
Ability to work in a fast-paced, agile development environment with evolving priorities
Preferred qualifications
Experience designing UAS or military aircraft ground support equipment
Knowledge of power distribution, hydraulics, and environmental control systems for aerospace applications
Experience with DoD acquisition, sustainment, and field deployment strategies
Prior experience supporting military aircraft maintenance and sustainment operations
Active Secret or Top Secret clearance (or ability to obtain one)

Responsibilities

Design and develop mechanical systems for Ground Support Equipment (GSE), including power units, transport structures, launch & recovery systems, and maintenance tools
Create detailed CAD models, drawings, and specifications for manufacturing and assembly
Conduct structural, thermal, and fatigue analysis to ensure durability and reliability of GSE in field environments
Collaborate with cross-functional teams to integrate GSE with aircraft systems and mission operations
Perform trade studies and system optimization to enhance portability, ruggedness, and maintainability of support systems
Oversee prototyping, testing, and validation of GSE designs to meet military and aviation standards
Develop technical documentation, test procedures, and support manuals for field operations
Work with suppliers and manufacturing partners to ensure cost-effective production and sustainment of GSE
Support flight test campaigns by providing engineering support for ground systems and test operations

Skills

Key technologies and capabilities for this role

CADMechanical DesignStructural AnalysisThermal AnalysisFatigue AnalysisGround Support Equipment

Questions & Answers

Common questions about this position

What salary is offered for this Senior Staff Mechanical Design Engineer role?

This information is not specified in the job description.

Is this position remote or does it require working in the office?

This information is not specified in the job description.

What experience and skills are required for this role?

Candidates need 8+ years of experience in mechanical design for aerospace, ground support equipment, or heavy industrial systems, expertise in CAD software like SolidWorks, CATIA, or NX, and a strong background in structural analysis, material selection, and manufacturing processes.

What is the company culture like at Shield AI?

Shield AI is a venture-backed defense technology company pioneering AI-powered autonomous aircraft, with a collaborative environment where engineers work closely with cross-functional teams including engineering, manufacturing, and flight operations to enhance mission effectiveness.

What makes a strong candidate for this position?

A strong candidate will have 8+ years of mechanical design experience in aerospace or ground support equipment, expertise in CAD software such as SolidWorks or CATIA, and proficiency in structural analysis, material selection, and manufacturing processes.

Shield AI

Develops AI and autonomous systems for defense

About Shield AI

Shield AI specializes in creating artificial intelligence and autonomous systems specifically for the defense industry. The company develops AI-powered systems, including autonomous drones, that assist military operations, especially in environments where GPS and communication may not be available. This technology allows for safer and more efficient defense operations. Shield AI differentiates itself from competitors by focusing on advanced AI capabilities and securing significant contracts with government and military clients, such as the multi-billion dollar EWAAC contract. The company's goal is to enhance operational capabilities and safety in military contexts, ultimately aiming to protect lives through its innovative solutions.

San Diego, CaliforniaHeadquarters

2015Year Founded

$772.8MTotal Funding

DEBTCompany Stage

AI & Machine Learning, DefenseIndustries

501-1,000Employees

Benefits

Medical Insurance Coverage

Long Term Disability Insurance

Health Care FSA and Dependent Care FSA

Employee Assistance Program

Subsidized Gym Membership

Pet Insurance

Competitive Compensation

Retirement Services

Life Insurance

Parental Leave

Bereavement Support

Flexible Work Hours

PTO

Paid Holidays

Commuter Benefits

Relaxed Dress Code

Yearly Swag Items

Unlimited Snacks

Bottomless Beverages

Annual Celebrations

Work From Home Benefits

Standing Desks and Widescreen Monitors

Risks

Increased competition from companies like Waymo could divert investment from Shield AI.

Geopolitical tensions may challenge the JSW Defence partnership for V-BAT production in India.

Dependency on Palantir's infrastructure may limit Shield AI's operational flexibility.

Differentiation

Shield AI's Hivemind is the first autonomous AI pilot deployed in combat since 2018.

Strategic partnerships with Palantir and JSW Defence enhance technological capabilities and market reach.

Shield AI's V-BAT drone is selected for a $198 million U.S. Coast Guard contract.

Upsides

Increased demand for autonomous systems in defense boosts Shield AI's market potential.

Successful multi-aircraft autonomous flight tests showcase advanced AI piloting capabilities.

Significant investment in robotics indicates a robust market for Shield AI's offerings.

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