Perform test: Properly set-up, start, monitor, and complete engineering and production audit tests
Check raw data for accuracy as data is collected
Inform appropriate laboratory personnel of any problems with the test equipment or data collection
Properly document the completion of the test(s)
Assist in training Jr. Laboratory Technicians in proper test set-up and completion
Communicate and resolve any difficulties with performing test as requested
Report Data: Check the accuracy of the raw data
Run standard report generator(s) appropriate to the completed test
Check output of generator(s) for accuracy and completeness
Ensure that the requirements of the test request have been fulfilled
Store the reduced data in the appropriate network folder(s)
Deliver or notify requestor of completion of the test(s)
Make modifications to report generators for non-standard tests
Properly document the modifications to the generators
Train and inform all affected laboratory personnel of the changes
Develop software solutions for new standard tests including proper documentation, testing, training, and optimization
Maintenance and Machine Repair: Execute preventive maintenance work orders in a timely manner
Properly document the machinery logs with the preventive maintenance activity
Assist in the repair of test equipment as required
Properly document the machinery logs with the repair activities performed
Adhere to housekeeping schedules
Suggest and implement methods to improve housekeeping status
Coordinate non-standard housekeeping initiatives
Recommend changes to preventive maintenance schedules based upon maintenance and repair history
Perform calibrations per documented procedures
Develop calibration methods and documented procedures based upon sound technical principles, showing thorough knowledge of all concepts involved
Troubleshoot improper machine behavior to determine root cause of problem
Execute repairs based on root cause analysis
Develop and implement preventive maintenance schedules for new or upgraded equipment, based on sound engineering knowledge
Develop Test Methods: Make minor modifications to existing test control programs, such as cycle count and block order
Notify appropriate lab personnel of worn or broken test fixtures and components
Suggest alternate test methods that would allow greater efficiency in test performance or accuracy of data
Create test control programs from product operating parameters, understanding the limitations of the test equipment, and making equipment modifications when appropriate
Suggest, develop, and implement efficiency and productivity improvements to laboratory test processes while preserving test integrity, accuracy, and repeatability
Properly document and update laboratory and quality system documents as necessary
Assist in the development of test fixtures, including print checking and concept design
Mark-up drawings for revisions based on sound engineering principles to improve fixture reliability
Assist in control software development and enhancements including testing, coding, training and implementation
Administrative: Properly document incoming test requests and update test schedules as necessary
Generate internal documentation for replenishing laboratory supplies through current MRO system
Generate documentation for external purchasing of laboratory inventory items, services, and non-stocked repair and maintenance items
Solicit vendor quotes and perform competitive analysis to ensure best benefit to cost ratio
Follow-up as necessary to ensure timely delivery of ordered items
Generate work requests for electricians, tool makers, machinists, and millwrights as necessary to keep all laboratory equipment and facilities fully operational
Coordinate shipping activities from the laboratory to vendors or other BorgWarner sites
Prepare reports on laboratory activities for management review
Participate in preparing and forecasting of expense and capital budgets
Responsibilities
Assist in training Jr. Laboratory Technicians in proper test set-up and