Senior Process Engineer at Helion Energy

Everett, Washington, United States

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Not SpecifiedCompensation

Senior (5 to 8 years)Experience Level

Full TimeJob Type

UnknownVisa

Fusion Energy, Clean EnergyIndustries

Requirements

Bachelor’s degree in engineering with a minimum of 3 years of manufacturing experience
High volume manufacturing experience
Hands-on engineering experience in scaling throughput or rate of a manufacturing line
Ability to apply physics-based first principles to challenge design requirements and assumptions
Experience communicating with and influencing partners across organizational lines
Exceptional communication and successful partnership with supply chain and production teams
Love of rapid execution and hard problems

Responsibilities

Own capacitor manufacturing processes and collaborate with stakeholders to develop and improve existing and new processes
Work across technical teams to deeply understand how capacitors are used within pulsed power circuits to optimize capacitor manufacturing process for Helion’s top-level generator goals
Develop in-depth technical understanding of capacitor manufacturing processes
Conduct Design of Experiments (DoE) and perform statistical analysis to make data-driven decisions for novel manufacturing techniques
Utilize process improvement techniques (Lean, Six Sigma, SPC etc.) to optimize manufacturing processes
Collect process data and build analysis tools to notify operations teams on process health and Key Performance Indicators (KPI)
Partner with Design teams to iterate on design and improve Design for Manufacturability
Support integration of factory MES system with automated manufacturing equipment
Develop manufacturing documentation including work instructions, equipment data sheets, troubleshooting guides, controls narratives etc
Support commissioning activities of new manufacturing equipment and lines
Troubleshoot down equipment, establish root cause and implement solutions to prevent reoccurrence

Skills

Key technologies and capabilities for this role

Process EngineeringCapacitor ManufacturingPulsed Power CircuitsProcess OptimizationManufacturing ProcessesEnergy StoragePrototypingMass Manufacturing

Questions & Answers

Common questions about this position

What is the salary for the Senior Process Engineer position?

This information is not specified in the job description.

Is this role remote or onsite, and where is it located?

This is an onsite role located at our Everett, WA office.

What key skills are required for this Senior Process Engineer role?

Key skills include expertise in capacitor manufacturing processes, Design of Experiments (DoE) and statistical analysis, process improvement techniques like Lean, Six Sigma, and SPC, as well as data analysis and troubleshooting.

What is the company culture like at Helion Energy?

Helion values urgency, rigor, ownership, and hard truths in a high-impact environment where employees push the boundaries of what's possible to achieve the mission of building the world's first fusion power plant.

What makes a strong candidate for this Senior Process Engineer position?

Strong candidates will have deep expertise in manufacturing processes, particularly capacitors, experience with DoE, statistical analysis, Lean/Six Sigma, and a proven ability to own process development and collaborate across technical teams.

Helion Energy

Develops commercial fusion energy generators

About Helion Energy

Helion Energy focuses on developing fusion generators to make fusion energy commercially viable. Their fusion generators are designed to be smaller, cheaper, and faster to produce compared to existing technologies. The company utilizes pulsed accelerator technology, which is essential for addressing the Helium-3 crisis, a critical element for modern computing and clean energy. Helion Energy's business model involves selling these fusion generators to industries and governments seeking sustainable energy solutions, while also securing funding from investors and government entities. What sets Helion apart from competitors is their unique combination of steady magnetic and inertial fusion techniques, which allows them to create fusion engines that are significantly more efficient in size, cost, and development time. The company's goal is to have a commercial fusion plant operational within six years, aiming to lead the future of clean energy.

Everett, WashingtonHeadquarters

2013Year Founded

$567.5MTotal Funding

SERIES_ECompany Stage

EnergyIndustries

201-500Employees

Benefits

Medical, dental, & vision insurance

401k

Parental leave

Life & disability insurance

PTO

Equity

Social events

Risks

Increased competition from Commonwealth Fusion Systems threatens Helion's market position.

Funding shortfall in the fusion industry may impact Helion's capital acquisition.

Emergence of cold fusion could disrupt Helion's hot fusion technology focus.

Differentiation

Helion's pulsed non-ignition technology offers low-cost, 24/7 power generation.

Fusion engines are 1,000 times smaller and 500 times cheaper than competitors'.

Helion addresses the Helium-3 crisis, crucial for computing and medical imaging.

Upsides

Helion aims to have a commercial fusion plant operational within six years.

OpenAI's interest in Helion's fusion power highlights potential for significant partnerships.

Helion's technology could replace current energy sources with limitless clean electricity.

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