Senior Manufacturing Engineer (PCBA/SMT) at Whoop

Boston, Massachusetts, United States

Apply Now

Not SpecifiedCompensation

Senior (5 to 8 years)Experience Level

Full TimeJob Type

UnknownVisa

Electronics, ManufacturingIndustries

Requirements

Bachelor’s Degree in Engineering, Manufacturing, or a related technical field
5+ years of PCBA/SMT manufacturing experience, preferably in moderate to high-volume consumer electronics
Strong expertise with SMT processes including stencil printing, pick-and-place, reflow soldering, AOI/X-ray inspection, and manual/automated rework
Solid understanding of PCBA assembly challenges and miniaturization, spacing, solder joint quality, and common defect modes (e.g., tombstoning, solder voids, open circuits)
Knowledge of DFM/DFT/DFX for PCB layouts and assembly processes
Hands-on experience qualifying and troubleshooting manufacturing processes and equipment on the factory floor
Familiarity with IPC standards (e.g., IPC-A-610) and GD&T principles for mechanical integration of PCBAs
Experience with SolidWorks or similar CAD software for fixture and tooling design
Strong organizational, multi-tasking, and time management skills
Demonstrated ability to communicate effectively across engineering, manufacturing, and supply chain teams, including external CM/JDM partners
Experience with ultrasonic welding, adhesives, and mechanical assembly is a plus (for products integrating electronics into enclosures)
Willingness to travel up to 25% to domestic and international manufacturing locations
Prepared to relocate if necessary to work out of the Boston, MA office

Responsibilities

Drive PCBA/SMT manufacturing readiness through collaborative process development, documentation, optimization, and validation for new product introductions
Tactically manage factory teams and partners to design/develop, qualify, and implement SMT and PCBA fixtures, tooling (stencils), and automation (underfill, routing, AOI) using data-driven decision making
Execute DFX principles during all phases of product development and mass production to optimize manufacturability, yield, and cost
Ensure process control and verification to meet all product specifications for electrical and mechanical performance
Apply Lean Six Sigma methodologies to drive continuous improvement in quality, efficiency, cycle time, and cost
Define and conduct Design of Experiments (DOE), Failure Analysis (FA), and structured problem-solving (DMAIC, 8D) to resolve manufacturing issues and implement corrective actions
Lead cross-functional efforts on rapid development cycles while evaluating options for optimal form, fit, function, and manufacturability of PCBAs
Provide clear project tracking, status updates, and risk mitigation reporting to stakeholders
Plan and coordinate parallel path strategies to address high-risk project milestones
Support vendor management, including technical guidance for contract manufacturers (CM) and joint development manufacturers (JDM)

Skills

PCBA

SMT

DFX

DFM

DFT

Lean Six Sigma

DOE

Failure Analysis

DMAIC

AOI

Stencils

Underfill

Routing

Process Validation

Yield Optimization

Whoop

Wearable fitness tracker with personalized insights

About Whoop

WHOOP offers a fitness membership that focuses on improving personal health and performance through a wearable device called the WHOOP Strap 3.0. This device continuously collects physiological data, including heart rate, sleep patterns, and recovery levels, to provide users with personalized recommendations on their daily activity, sleep needs, and readiness for performance. Unlike many competitors, WHOOP operates on a subscription model, where users pay a fee to access the membership, which includes the device and continuous insights through the WHOOP app. This model not only provides a steady revenue stream but also fosters a strong community among users, encouraging engagement through teams, challenges, and social features. The goal of WHOOP is to help users optimize their health and performance while minimizing injury risk.

Boston, MassachusettsHeadquarters

2012Year Founded

$393.7MTotal Funding

SERIES_FCompany Stage

Data & Analytics, HealthcareIndustries

501-1,000Employees

Benefits

Take Time Off: Time outside of the office is important for sleep, strain and recovery! Our PTO plan encourages members to take time off in order to come back refreshed.

Live a Healthy Lifestyle: Our competitive benefits package includes premium medical, dental, and vision coverage for employees and their dependents. Life and disability insurance are also available.

Feel Invested: In addition to a competitive base salary and 401k, you're eligible to receive stock options to share in the future of WHOOP. Work means more when you have personal stake. You have ownership in what we are building.

Eat Well: Keep hunger at bay with endless snacks in our fully stocked kitchen. Enjoy catered team lunches on Friday, and even a cold brew keg.

Know The Product: We want you to understand and experience the product firsthand. We offer you a WHOOP strap and membership at no cost.

Be Active: Take advantage of our office gym and on-site showers! WHOOP also offers a $500 yearly wellness perk for fitness classes and memberships.

Be Present: It’s important to be present when bringing home a new family member. Take care of your loved ones with 12 weeks paid parental leave, plus an additional 2 weeks to gradually return to work.

Love Where You Work: Sitting in the heart of Fenway, our beautiful office overlooks Fenway Park. A prime location for great food, not to mention catching a Sox game, too!

Work Hard, Play Harder: If we don't already have a club here that fits your lifestyle and interests, you're encouraged to start one. Share your passions with others at work, or discover new ones!

Risks

Increased competition from brands like Oura and Fitbit threatens market share.

Privacy concerns over data collection could lead to regulatory challenges.

Economic downturns may affect consumer willingness to pay subscription fees.

Differentiation

WHOOP offers 24/7 physiological data tracking with its WHOOP Strap 3.0.

The company provides personalized health insights for athletes and fitness enthusiasts.

WHOOP's subscription model includes a community aspect for user engagement.

Upsides

WHOOP's partnership with Cristiano Ronaldo boosts brand visibility and credibility.

Expansion into 56 markets enhances WHOOP's global presence and growth potential.

Collaborations with brands like Assos strengthen WHOOP's position in sports technology.

Land your dream remote job 3x faster with AI

Try Jobo Free