Process Engineer – Deckorators (Buffalo, NY) at UFP Industries

Buffalo, New York, United States

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Not SpecifiedCompensation

Mid-level (3 to 4 years), Senior (5 to 8 years)Experience Level

Full TimeJob Type

UnknownVisa

Manufacturing, Composite Materials, Outdoor Living ProductsIndustries

Requirements

Bachelor’s degree in Engineering (Mechanical, Chemical, Industrial, or related field) or equivalent experience
Minimum 3 years of experience in manufacturing; polymer or profile extrusion experience strongly preferred
Working knowledge of PLC controls, MES, and SCADA systems
Proficiency with CAD software (AutoCAD or SolidWorks)
Advanced Excel and data analysis skills; experience with statistical tools preferred
Demonstrated ability to lead cross-functional projects and deliver measurable results
Strong communication and interpersonal skills with the ability to collaborate across teams
Highly organized, analytical, and process-oriented with strong project management skills
Self-motivated, hands-on engineer eager to work in a fast-paced, startup environment

Responsibilities

Lead and support projects focused on productivity improvement, process efficiency, cost reduction, and product quality
Develop and maintain process standards and operating profiles to maximize extrusion output and minimize scrap
Analyze process data to identify trends, root causes, and opportunities for improvement
Maintain current knowledge of sensors, automation, and control technologies for potential process applications
Collaborate with vendors, integrators, and internal teams on SCADA, MES, and PLC control systems to improve uptime and consistency
Support development, testing, and implementation of new equipment, tooling, and extrusion technologies
Generate and maintain standard operating procedures (SOPs), work instructions, and process documentation
Provide technical support and training to process technicians and operators to improve process capability
Manage process improvement and capital projects from concept through commissioning
Participate in safety initiatives and ensure compliance with company and OSHA requirements
Partner with Quality to ensure compliance with specifications and quality standards
Support plant layout design and continuous improvement of material flow and line efficiency
Prepare process performance reports and communicate results to leadership
Perform other duties as required

Skills

Process Optimization

Extrusion

Polymer Manufacturing

SCADA

MES

PLC

Automation

Data Analysis

Root Cause Analysis

SOP

Continuous Improvement

Project Management

OSHA Compliance

UFP Industries

Manufactures and distributes construction and packaging products

About UFP Industries

UFP Industries operates as a diversified holding company with several subsidiaries, including UFP Packaging, UFP Construction, and UFP Retail Solutions. The company manufactures, distributes, and sells a wide range of products for various markets, including residential and commercial construction, packaging, and industrial sectors. Its products are tailored to meet the specific needs of clients across North America, Europe, Asia, and Australia. UFP Industries stands out from its competitors by leveraging its extensive operational footprint and expertise to serve a diverse clientele, ensuring consistent revenue from multiple geographic regions and industry segments. The company's goal is to effectively meet the diverse needs of its customers while maintaining a steady income stream.

Muscle Shoals, AlabamaHeadquarters

1955Year Founded

IPOCompany Stage

Industrial & Manufacturing, Consumer GoodsIndustries

1,001-5,000Employees

Risks

Rising lumber costs could impact UFP's profit margins.

Construction slowdown due to high interest rates may reduce UFP's revenue.

Stricter European environmental regulations could increase UFP's compliance costs.

Differentiation

UFP Industries operates globally, serving diverse sectors like construction and packaging.

The company leverages a broad operational footprint to meet varied client needs.

Recent acquisitions, like C&L Wood Products, expand UFP's market reach and capabilities.

Upsides

Growing demand for sustainable packaging boosts UFP's eco-friendly product development.

E-commerce growth increases demand for UFP's packaging solutions.

Urbanization trends drive demand for UFP's residential and commercial construction products.

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