Process Engineer at Rockwell Automation

Ladysmith, Wisconsin, United States

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Not SpecifiedCompensation

Mid-level (3 to 4 years), Senior (5 to 8 years)Experience Level

Full TimeJob Type

UnknownVisa

Manufacturing, Plastics, Industrial AutomationIndustries

Requirements

Bachelor's Degree in relevant field
Legal authorization to work in the U.S. (no sponsorship for employment visas)
Preferred
2+ years of process engineering experience
Strong knowledge of polymer chemistry, material properties, and processing methods
BOM and routing management
Microsoft Office Suite, utilizing Excel for data analysis and creating dynamic reports/dashboards
Proficiency in CAD software (PTC Creo & AutoCAD)
Knowledge of Moldflow simulation for plastic injection molding analysis
Ability to interpret technical documents, such as machine and mold prints (beneficial: electrical/hydraulic schematics)
Knowledge of SAP

Responsibilities

Establish, validate, and optimize robust manufacturing processes for injection molding and other general assembly, ensuring repeatability and efficiency using scientific molding principles
Serve as a subject matter expert and primary escalation point for complex process-related issues on the production floor; conduct root cause analysis (RCA) and implement corrective actions to resolve recurring technical challenges and reduce scrap rates
Lead the evaluation and qualification of new resins, including recycled content, and color additives, to meet product specifications and sustainability goals
Create and maintain detailed technical documentation, standard process sheets, and work instructions; develop and execute training programs for process technicians and operators on new techniques and best practices
Drive and champion lean manufacturing and continuous improvement initiatives (e.g., Kaizen, Six Sigma) to enhance overall performance, improve labor efficiencies, and optimize equipment performance
Work closely with cross-functional teams, including product design, quality assurance, R&D, to ensure seamless integration of plastic components into final products and address technical issues
Capital Projects: Generate ideas for a pipeline of future capital projects; lead and execute projects that generate productivity and enhance injection molding capabilities

Skills

Injection Molding

Scientific Molding

Root Cause Analysis

Process Optimization

Process Validation

Manufacturing Processes

Resin Qualification

Technical Documentation

Training Programs

RCA

Assembly Processes

Rockwell Automation

Industrial automation and information technology solutions

About Rockwell Automation

Rockwell Automation provides hardware, software, and services aimed at improving operational efficiency and sustainability in various industries, including manufacturing and food and beverage. Their products work by integrating advanced technology to streamline processes, enhance reliability, and reduce operational costs. This includes alarm notification software, cybersecurity solutions, and computerized maintenance management systems. What sets Rockwell Automation apart from competitors is their strong emphasis on sustainability and tailored solutions for specific industry needs, helping clients meet environmental standards and improve productivity. The company's goal is to drive better outcomes for clients through technological innovation and comprehensive support.

Milwaukee, WisconsinHeadquarters

1903Year Founded

$39.1MTotal Funding

IPOCompany Stage

Industrial & Manufacturing, Enterprise Software, CybersecurityIndustries

10,001+Employees

Benefits

Health Insurance

Dental Insurance

Vision Insurance

401(k) Retirement Plan

401(k) Company Match

Paid Vacation

Paid Holidays

Paid Time off

Parental Leave

Caregiver Leave

Flexible Work Hours

Risks

Emerging AI-driven automation companies threaten Rockwell's market share with competitive solutions.

Rapid AI advancements may outpace Rockwell's offerings, requiring significant R&D investment.

Supply chain vulnerabilities, especially in semiconductors, could disrupt Rockwell's production schedules.

Differentiation

Rockwell Automation integrates cutting-edge technology to enhance operational efficiency and sustainability.

The company offers tailored solutions for diverse industries, including manufacturing and food and beverage.

Rockwell Automation emphasizes sustainability, helping clients meet environmental standards and consumer demands.

Upsides

Increased adoption of AI-driven predictive maintenance aligns with Rockwell's focus on operational efficiency.

The rise of Industry 4.0 technologies drives demand for Rockwell's integrated automation solutions.

Growing digital twin technology market offers expansion opportunities for Rockwell's software offerings.

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