Material Program Manager III at AeroVironment

Petaluma, California, United States

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Not SpecifiedCompensation

Senior (5 to 8 years)Experience Level

Full TimeJob Type

UnknownVisa

Aerospace, Manufacturing, DefenseIndustries

Requirements

U.S. Citizen, U.S. Permanent Resident (Green Card holder), or asylee/refugee status
Bachelor's degree in Industrial Engineering, Manufacturing Engineering, or a related field
5-8 years of relevant experience in a manufacturing environment
Advanced understanding in Lean Manufacturing methodologies
Ability to work at a minimum of 80% of the time on the production floor
Experience with simulation software (e.g., SIMIO) and CAD tools (e.g., AutoCAD, SolidWorks)
Experience with ramping up production volumes from low initial rates to higher volume full rate productions with demonstrated success
Experience with Digital Twin Simulation software for modeling, scenario management, and optimization of factory processes
Displays strong initiative, drive to accomplish goals, and meet company objectives
Takes ownership and responsibility for current and past deliverables
Ability to prototype

Responsibilities

Analyze existing production processes to identify inefficiencies, bottlenecks, and potential areas for improvement
Develop and implement process improvements using Lean Manufacturing methodologies
Implement and manage lean application development at site level, including but not limited to training on lean tools, assessments, and site development action plans
Generate value stream maps, identify opportunities for improvement, manage improvement plan
Develop capacity models for new and current production processes. Analyze and maintain models after improvements
Develop and execute the strategy for visual management and real-time data display across the manufacturing facility, aligning with overall business objectives and strategies. Standardize the visual reporting practices and ensure consistency across all production lines and shifts
Analyze KPI trends and provide actionable insights to management and floor supervisors to drive continuous improvement initiatives. Foster a culture of accountability by empowering teams to use data to make decisions and take action
Conduct time studies and waste observations to optimize workflow and enhance production efficiency
Determine and track associated cost savings for improvements
Design and optimize manufacturing layouts for maximum efficiency, considering material flow, equipment placement, and ergonomic factors. Utilize software for designing manufacturing plant layouts
Work with cross-functional teams, including production, engineering, quality assurance, and supply chain, to drive continuous improvement projects and Kaizen. Ensure sustainment of projects by monitoring relevant KPIs
Lead and facilitate Kaizen events to drive continuous improvement within the manufacturing environment
Facilitate brainstorming sessions, encourage participation from all team members, and stimulate discussions
Implement best practices and develop standard operating procedures (SOPs) to ensure consistency in production processes
Use data driven analysis tools to perform root cause analysis and drive corrective actions
Provide training and support to production staff on new processes and technologies. Draft visual and/or job aids to support learning
Use project management tools to track progress, manage resources, and communicate project status to stakeholders
Act as a change agent promoting continuous improvement
Mentor and assist others in professional development
Occasional travel within the Continental U.S

Skills

Lean Manufacturing

Value Stream Mapping

Capacity Modeling

Digital Twin Simulation

Visual Management

KPI Analysis

Time Studies

Process Optimization

Production Ramping

Continuous Improvement

AeroVironment

Develops autonomous robotic systems for defense

About AeroVironment

AeroVironment develops and sells autonomous robotic systems that can perform various missions without human intervention. These systems are designed to enhance operational efficiency, reduce risks to personnel, and provide valuable data to users. The company primarily serves government agencies, defense organizations, and commercial clients, focusing on the defense and aerospace sectors. AeroVironment stands out from its competitors by emphasizing sustainability and environmental responsibility in its business practices, which not only helps the environment but also builds loyalty among employees and customers. The company's goal is to lead the market in intelligent robotic systems while promoting sustainable practices and creating new business opportunities.

Monrovia, CaliforniaHeadquarters

1971Year Founded

$20.3MTotal Funding

IPOCompany Stage

Robotics & Automation, Aerospace, DefenseIndustries

501-1,000Employees

Benefits

Health, Dental, & Vision

Health Savings Account

401(k) Account

Alternative Work Schedule

Educational and Tuition Assistance Programs

Employee Assistance Program

Sick Leave Donation

Time Off

Travel Assistance

Company Sponsored Events

Risks

Competition from European drone companies like Parrot may impact market share.

US-China trade tensions could disrupt AeroVironment's supply chain.

BlueHalo acquisition poses integration risks and management distraction.

Differentiation

AeroVironment specializes in unmanned aircraft systems for defense and commercial markets.

The company focuses on sustainability and innovation in autonomous robotic systems.

AeroVironment's acquisition of BlueHalo enhances its defense technology capabilities.

Upsides

Increased demand for Western-made drones boosts AeroVironment's market share.

BlueHalo acquisition enhances AeroVironment's competitive edge in defense technology.

Customizable AI UAVs attract new military contracts with enhanced adaptability.

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