Manufacturing Engineer - Forming at RPS North America

Vista, California, United States

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Not SpecifiedCompensation

Mid-level (3 to 4 years)Experience Level

Full TimeJob Type

UnknownVisa

Aerospace, DefenseIndustries

Requirements

4-year degree in Engineering
4 years minimum related experience
Aerospace industry knowledge preferred
Working knowledge of 3D CAD systems required (CATIA v5 preferred)
Experience in sheet metal fabrication desired
Assembly engineering experience desired
Knowledge of Control Systems
Knowledge of hydraulic systems
Deep knowledge of stretch forming principles, material behavior (elasticity, plasticity), and advanced compensation techniques for spring-back in high-strength aluminum alloys
Ability to sit or stand for extended periods of time
Ability to work in noise levels ranging from quiet to extremely loud
Required to wear Personal Protective Equipment (PPE) when working on the manufacturing floor (eye, ear, and foot protection)
May occasionally lift and/or move up to 50 pounds
Willingness to travel 15% of time
Ability to coordinate teams to complete tasks
Ability to collect, analyze, interpret, and present technical and business information
Ability to successfully work in a team-based environment
Willingness to work in a high stress and constantly changing environment
Excellent oral and written communication skills

Responsibilities

Develop technical manufacturing solutions to improve processes, tooling, and equipment
Define manufacturing process for Sheet metal and Extrusion Aluminum parts
Develop and implement multi-step process of forming Fabrication including Heat treatment
Perform research to design and develop manufacturing processes utilizing Swing Arm (V-Press), End Pull (Longitudinal), and Side Pull (Transverse) stretch forming presses based on component geometry and material type
Conduct in-depth process monitoring (e.g., tonnage, elongation, strain mapping) to achieve optimal material properties and minimize defects
Review product specifications, drawings, and Bills of Material (BOMs) for optimal manufacturability and cost-effective fabrication using the appropriate forming press type
Lead new product introduction (NPI) activities, focusing on forming fabrication processes from prototype to full-rate production
Analyze and plan work force utilization, space requirements, workflow, and layout
Provide input to estimate project costs, tooling, and return on investment (ROI)
Work with engineering, operations, and project management concerning tool design
Consult with vendors to determine product specifications and arrange for purchase of industrial products
Perform product/process analysis for cost reduction, quality improvement, and efficiency
Work with management, engineering, estimating, and other staff regarding manufacturing capabilities, production schedules, and other considerations regarding production processes
Coordinate and direct process improvement teams
Assist with resolution of customer, technical, and quality issues

Skills

Manufacturing Engineering

Sheet Metal Forming

Extrusion Aluminum

Stretch Forming

V-Press

End Pull

Side Pull

Heat Treatment

Process Monitoring

Tonnage Monitoring

Elongation Measurement

Strain Mapping

BOM Review

NPI

Workforce Utilization

RPS North America

Global consulting firm for diverse sectors

About RPS North America

RPS North America provides consulting and advisory services across various sectors, including property, energy, transport, defense, government services, and water resources. The company helps clients, which range from large corporations to non-profits, navigate complex challenges and achieve regulatory compliance through a wide array of services. These services include management consulting, environmental consulting, project management, and digital solutions, among others. RPS North America stands out from its competitors by leveraging its deep expertise and global presence to deliver tailored solutions that meet specific client needs. The company's goal is to drive sustainable growth and address critical issues such as infrastructure development and risk management, ensuring a consistent demand for its high-value services.

Delft, NetherlandsHeadquarters

1970Year Founded

$31.5KTotal Funding

ACQUISITIONCompany Stage

Consulting, Energy, Enterprise SoftwareIndustries

5,001-10,000Employees

Risks

Increased competition from AECOM with new regional director.

Acquisition by Tetra Tech may impact client relationships.

Internal competition from NEO Material Development Kit could cause brand confusion.

Differentiation

RPS Group offers a wide range of consulting and advisory services.

The company has a strong focus on sustainability and environmental consulting.

RPS leverages its global presence and multidisciplinary teams for tailored solutions.

Upsides

Increased demand for environmental consulting due to global sustainability focus.

Growing interest in digital transformation aligns with RPS's expertise.

Expansion of green finance offers new project opportunities for RPS.

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