Staff Prototype Technician, Structural (R3712) at Shield AI

Dallas, Texas, United States

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Not SpecifiedCompensation

Senior (5 to 8 years)Experience Level

Full TimeJob Type

UnknownVisa

Aerospace, DefenseIndustries

Requirements

4–6 years of overall experience in structural fabrication, instrumentation, and/or testing
Strong background in strain gauge installation, sensor wiring, and data acquisition integration
Hands-on experience with mechanical testing systems such as hydraulic actuators, load frames, and DAQ systems
Proficiency in machine shop operations, including manual and/or CNC tools
Ability to read engineering drawings, schematics, and detailed work instructions
Comfortable working in shop and lab environments with exposure to noise, dust, and chemicals
Ability to lift and move parts and equipment (up to 50 lbs.) and perform physical work for extended periods

Responsibilities

Construct and assemble large-scale structures and test articles in alignment with engineering drawings and CAD models
Support the design, prototyping, and fabrication of new products, R&D initiatives, and flight-ready hardware
Maintain accurate records of test equipment configurations and device designations across all projects
Work with aerospace-grade materials and perform structural repairs using industry-standard techniques and tools
Fabricate fixtures, machine brackets, and execute rapid modifications on prototype hardware as needed
Install strain gauges, thermocouples, and various sensors according to precise instrumentation schematics
Route cabling, integrate data acquisition systems, and verify sensor calibration and operational status
Conduct mechanical testing by applying static and dynamic loads per detailed engineering procedures
Operate and maintain mechanical testing systems (e.g., hydraulic actuators, load frames, DAQ systems)
Document test outcomes clearly and report anomalies or irregularities in a timely manner
Ensure a clean, organized, and safe workspace across shop, lab, and composite work areas
Contribute to ongoing improvements in instrumentation standards, testing procedures, and fabrication workflows
Source and manage inventory for parts and equipment needed for component repair or replacement
Operate rigging systems, forklifts, and gantry cranes to position and transport test equipment and structural components

Skills

Key technologies and capabilities for this role

CADEngineering DrawingsStructural FabricationPrototypingMachine ShopAerospace MaterialsStrain GaugesThermocouplesSensorsInstrumentationCablingData AcquisitionSensor CalibrationFixture Fabrication

Questions & Answers

Common questions about this position

What experience is required for the Staff Prototype Technician role?

Candidates need 4–6 years of overall experience in structural fabrication, instrumentation, and/or testing, with a strong background in strain gauge installation, sensor wiring, and data acquisition integration, plus hands-on experience with mechanical testing systems such as hydraulic actuators.

What are the main responsibilities of this position?

The role involves constructing and assembling large-scale structures, supporting prototyping and fabrication of new products, installing sensors like strain gauges and thermocouples, conducting mechanical testing with static and dynamic loads, and maintaining organized workspaces.

Is this a remote position or does it require on-site work?

This information is not specified in the job description.

What is the salary or compensation for this role?

This information is not specified in the job description.

What kind of candidate excels in this role?

A strong candidate is a hands-on builder with experience in structural fabrication, precision instrumentation, machine shop operations, and product prototyping, who thrives in dynamic environments and can handle aerospace-grade materials and mechanical testing.

Shield AI

Develops AI and autonomous systems for defense

About Shield AI

Shield AI specializes in creating artificial intelligence and autonomous systems specifically for the defense industry. The company develops AI-powered systems, including autonomous drones, that assist military operations, especially in environments where GPS and communication may not be available. This technology allows for safer and more efficient defense operations. Shield AI differentiates itself from competitors by focusing on advanced AI capabilities and securing significant contracts with government and military clients, such as the multi-billion dollar EWAAC contract. The company's goal is to enhance operational capabilities and safety in military contexts, ultimately aiming to protect lives through its innovative solutions.

San Diego, CaliforniaHeadquarters

2015Year Founded

$772.8MTotal Funding

DEBTCompany Stage

AI & Machine Learning, DefenseIndustries

501-1,000Employees

Benefits

Medical Insurance Coverage

Long Term Disability Insurance

Health Care FSA and Dependent Care FSA

Employee Assistance Program

Subsidized Gym Membership

Pet Insurance

Competitive Compensation

Retirement Services

Life Insurance

Parental Leave

Bereavement Support

Flexible Work Hours

PTO

Paid Holidays

Commuter Benefits

Relaxed Dress Code

Yearly Swag Items

Unlimited Snacks

Bottomless Beverages

Annual Celebrations

Work From Home Benefits

Standing Desks and Widescreen Monitors

Risks

Increased competition from companies like Waymo could divert investment from Shield AI.

Geopolitical tensions may challenge the JSW Defence partnership for V-BAT production in India.

Dependency on Palantir's infrastructure may limit Shield AI's operational flexibility.

Differentiation

Shield AI's Hivemind is the first autonomous AI pilot deployed in combat since 2018.

Strategic partnerships with Palantir and JSW Defence enhance technological capabilities and market reach.

Shield AI's V-BAT drone is selected for a $198 million U.S. Coast Guard contract.

Upsides

Increased demand for autonomous systems in defense boosts Shield AI's market potential.

Successful multi-aircraft autonomous flight tests showcase advanced AI piloting capabilities.

Significant investment in robotics indicates a robust market for Shield AI's offerings.

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