Staff Manufacturing Engineer at Archer

Huntington Beach, California, United States

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Not SpecifiedCompensation

Senior (5 to 8 years), Expert & Leadership (9+ years)Experience Level

Full TimeJob Type

UnknownVisa

AerospaceIndustries

Requirements

10+ years in aerospace manufacturing, with a focus on airframe assembly and composite structures; prototype or experimental aircraft experience strongly preferred
Bachelor’s or advanced degree in Aerospace, Mechanical, or Manufacturing Engineering (or equivalent experience)
Hands-on experience with composites materials, exhibiting strong fabrication skills and assembly intuition
Proven track record of driving DFM principles for complex composite parts (layup, bonding, cure)
Understanding of composite part design, material properties, allowables and testing
Proficiency in 3D CAD Software (NX preferred)
Experience using Fibersim or Composite Workbench
Demonstrated exposure to prototype environment with ability to problem solve

Responsibilities

Work on Archer’s most challenging composite structures; provide manufacturing input (in regards to processing technique, tooling methods, splicing guidelines, etc.) to help solve recurring issues
Mentor and guide manufacturing engineers and technicians at all levels, setting best practices, championing innovative problem-solving, and fostering a hands-on culture of ownership and accountability
Serve as the primary subject matter expert on the shop floor, leading root-cause analysis and implementing timely corrective actions
Work closely with design team to provide manufacturing input during initial design stages
Develop composite processing techniques utilizing new approaches, materials and tooling methods
Drive tooling strategies and fixture development for prototype builds, balancing the need for high precision with practical solutions suited to rapidly evolving programs
Export flat patterns & laser projection files from Fibersim and troubleshoot any issues seen on the shop floor with files

Skills

Key technologies and capabilities for this role

CompositesFibersimToolingFixture DevelopmentRoot Cause AnalysisAirframe AssemblyLaser ProjectionPrototype ManufacturingSplicingProcessing Techniques

Questions & Answers

Common questions about this position

What experience is required for the Staff Manufacturing Engineer role?

Candidates need 10+ years in aerospace manufacturing focused on airframe assembly and composite structures, with prototype or experimental aircraft experience strongly preferred, plus a Bachelor’s or advanced degree in Aerospace, Mechanical, or Manufacturing Engineering (or equivalent). Hands-on experience with composite materials, DFM principles for complex parts, 3D CAD software (NX preferred), and Fibersim or Composite Workbench is required.

What are the key responsibilities of this position?

Responsibilities include working on composite structures, mentoring engineers and technicians, leading root-cause analysis on the shop floor, providing manufacturing input to design teams, developing processing techniques, driving tooling strategies, and exporting files from Fibersim.

What is the company culture like at Archer?

Archer values diversity in the workplace to drive better insights and success, and is dedicated to cultivating an equitable and inclusive environment that embraces differences and supports all team members. The role emphasizes a hands-on culture of ownership, accountability, and innovative problem-solving.

Is this role remote or based in a specific location?

This information is not specified in the job description.

What makes a strong candidate for this position?

Strong candidates have 10+ years in aerospace composites, hands-on fabrication skills, proficiency in Fibersim/NX and DFM, plus bonus hands-on experience with equipment like autoclaves, passion for aviation/eVTOLs, and prototype problem-solving exposure.

Archer

Designs and develops electric vertical takeoff aircraft

About Archer

Archer designs and develops electric vertical takeoff and landing (eVTOL) aircraft aimed at transforming urban transportation. Their aircraft operate by taking off and landing vertically, which allows them to navigate congested city environments efficiently. Archer targets urban commuters, city planners, and transportation networks, offering eco-friendly solutions to improve urban mobility. Unlike traditional transportation methods, Archer's eVTOLs provide a sustainable alternative that reduces environmental impact. The company generates revenue through the sale of its aircraft and may also offer air taxi services in the future. Archer's goal is to lead the shift towards sustainable air mobility, making urban commuting more efficient and environmentally friendly.

Palo Alto, CaliforniaHeadquarters

2020Year Founded

$637.8MTotal Funding

IPOCompany Stage

Automotive & TransportationIndustries

1,001-5,000Employees

Benefits

Performance Bonus

Risks

Regulatory challenges from FAA and DOT may delay operational plans.

Increased competition from companies like Joby Aviation could impact market share.

Reliance on strategic partnerships poses risks if expectations are not met.

Differentiation

Archer focuses on sustainable urban air mobility with all-electric eVTOL aircraft.

The company targets urban commuters with eco-friendly, time-saving air taxi services.

Archer's strategic partnerships enhance its market reach and operational capabilities.

Upsides

Archer secured $430M funding, strengthening its financial position for growth.

FAA approval for LA air taxi services positions Archer for urban mobility leadership.

Planned LA air mobility network could significantly reduce commuter travel times.

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