Sr. Engineer, Vehicle Safety at Stable Auto

Troy, Michigan, United States

Stable Auto Logo
Not SpecifiedCompensation
Senior (5 to 8 years), Expert & Leadership (9+ years)Experience Level
Full TimeJob Type
UnknownVisa
Automotive, Vehicle SafetyIndustries

Requirements

  • Strong knowledge of FMVSS, IIHS, and NCAP protocols
  • Experience planning and executing a variety of quasi-static and dynamic crash tests for a vehicle program
  • Ability to interpret test data and translate results into actionable design improvements
  • Hands-on experience with vehicle safety development across sled, subsystem, system, and full-vehicle levels
  • Proven success working cross-functionally with internal teams and external test facilities
  • Knowledge of sensing and calibration requirements for crash and restraint systems including implications when making or proposing deployment changes/trade-offs
  • Understanding of vehicle design for structures, restraints, interior systems, and occupant protection solutions that meet regulatory and third-party requirements
  • Knowledge of CAE methodologies and correlation for crashworthiness development
  • Understanding of FMVSS 305 for electric vehicles, ensuring HV system post-crash integrity and compliance
  • Bachelor’s degree in Mechanical, Automotive, or Biomedical Engineering (Master’s preferred)
  • 8+ years of direct automotive experience in vehicle safety, crash testing, or restraint system development
  • Working level knowledge of FMVSS, IIHS, NCAP, and/or ECE protocols
  • Experience with crash test setup, instrumentation, ATD preparation, data acquisition, and restraint deployment strategy
  • Familiarity with CAD, CAE, and post-processing tools (e.g., LS-DYNA, HyperView, Beta MetaPost)
  • Understanding of FMVSS 305 and electric vehicle HV safety requirements
  • Strong data analysis, correlation, and problem-solving skills
  • Ability to manage multiple programs simultaneously in a fast-paced, cross-functional environment
  • Six Sigma, DOE or DFSS training/certification preferred
  • Excellent written and verbal communication skills, including preparation of technical reports and presentations

Responsibilities

  • Plan, execute, and analyze crash tests to meet FMVSS, IIHS, NCAP, and internal standards
  • Lead sled, subsystem, and full-vehicle crash programs, including fixture design specifications, test requests, test readiness reviews, and post-test debriefs with engineering & leadership teams
  • Build and maintain crash validation plans, including test asset usage, working with test houses to execute, maintaining test pre and post check requirements, and conducting pre and post test reviews
  • Coordinate safety vehicle builds for correct content, manage test requests, work cross-functionally to understand and ensure right level of instrumentation and test data capture for internal design/development/analysis teams
  • Analyze test results and work with CAE teams for any correlation related requirements
  • Track test progress, manage the test matrix, and report status to program leadership
  • Collaborate with design, CAE, manufacturing, and homologation teams to resolve structural, restraint, interior, sensing, and compliance issues
  • Mentor junior engineers and influence cross-functional decisions to prioritize safety
  • Engage with suppliers, third-party auditors, and regulatory agencies as needed
  • Stay up to date on vehicle safety regulations, rating protocols, and industry best practices
  • Prepare and present clear technical summaries, findings, and recommendations for senior leadership

Skills

FMVSS
IIHS
NCAP
crash tests
quasi-static tests
dynamic crash tests
test data analysis
vehicle safety development
sled testing
subsystem testing
full-vehicle testing
crash validation plans
CAE methodologies
crashworthiness
FMVSS 305
HV system compliance
restraint systems

Stable Auto

Optimizes charging infrastructure for electric vehicle fleets

About Stable Auto

Stable Auto optimizes the charging infrastructure for electric vehicle (EV) fleets, catering to logistics companies, public transportation agencies, and corporate fleets transitioning to electric vehicles. The company provides advanced software and consulting services that utilize machine learning and operations research to help clients identify the best locations for charging stations, determine optimal charging times, and minimize both capital and operational expenditures. By simulating real-world fleet behaviors, Stable Auto delivers actionable insights that enhance performance and reduce costs. Their revenue model includes subscription fees for their software platform and consulting fees for tailored advisory services. The team consists of experts in machine learning, operations, and energy, enabling them to offer practical solutions that improve fleet management.

San Francisco, CaliforniaHeadquarters
2017Year Founded
$18.4MTotal Funding
SERIES_ACompany Stage
Automotive & Transportation, Consulting, AI & Machine LearningIndustries
11-50Employees

Benefits

Flexible Work Hours
Remote Work Options
Health Insurance
401(k) Retirement Plan
401(k) Company Match
Parental Leave

Risks

Increased competition from established players like Shell may limit market share.
Low utilization rates of EV chargers threaten the profitability of infrastructure investments.
Rapid growth in public fast charging sites may reduce demand for consulting services.

Differentiation

Stable Auto uses machine learning to optimize EV fleet charging infrastructure.
The company offers customized solutions tailored to each client's specific needs.
Stable Auto's team includes experts from top companies and academic institutions.

Upsides

Partnerships with companies like Blink Charging enhance Stable Auto's market presence.
The rise of vehicle-to-grid technology offers new revenue streams for fleet operators.
AI-driven predictive maintenance reduces downtime and maintenance costs for charging stations.

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