Senior Engineer, Material Flow at Stable Auto

Warsaw, Indiana, United States

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Not SpecifiedCompensation

Senior (5 to 8 years)Experience Level

Full TimeJob Type

UnknownVisa

Automotive, ManufacturingIndustries

Requirements

Bachelor's degree in Industrial Engineering, Mechanical Engineering, Supply Chain Management, or a related field. Master’s degree is preferred
5+ years of experience in material flow, logistics, or industrial engineering, preferably in the automotive industry or another high-volume manufacturing environment
Proven experience managing material handling equipment from concept to operations
Experience with fork-free material delivery strategies, AGVs / AGCs, including kitting / sequencing cells and lean lineside presentation
Proficiency in AutoCAD, simulation tools, ERP systems, and Microsoft Office (especially Excel)
Familiarity with Warehouse Management Systems (WMS) and material tracking technologies
Strong analytical, problem-solving, and project management skills
Excellent communication, presentation, and interpersonal skills
Self-starter with the ability to work independently and manage multiple priorities
Ability to thrive in a fast-paced, cross-functional environment
Must be willing to relocate to Warsaw, Indiana
Ability to travel (up to 20%)
Ability to lift up to 35 pounds
Ability to stand, walk, and perform repetitive tasks for extended periods

Responsibilities

Design and optimize material flow from warehouse to point-of-use using lean manufacturing principles
Implement lineside material replenishment systems (e.g., eKanban) to automate material calls and improve delivery efficiency
Develop and maintain layouts for material handling systems, maximizing warehouse and production floor space
Collaborate with cross-functional teams (Manufacturing, Logistics, IT, Quality, Purchasing, Suppliers) to align material flow with production schedules
Lead implementation of pull systems with balanced stock levels at each point of use
Manage and maintain the Plan for Every Part (PFEP), analyzing volumes, packaging, transportation, and delivery methods
Conduct static and dynamic simulations to identify and mitigate congestion and part shortages
Oversee material handling equipment from concept through procurement and operational deployment (e.g., forklifts, tuggers, AGVs / AGCs, carts, racks, low-cost automation)
Research and evaluate new technologies in material handling and warehouse optimization; develop ROI-based business cases
Support cost optimization initiatives, including workstation density and material presentation improvements
Apply lean principles such as line balancing, waste elimination, and error-proofing
Present material flow strategies and business cases to leadership; manage capital and operational budgets

Skills

Lean Manufacturing

Material Flow Design

eKanban

Material Replenishment Systems

PFEP

Pull Systems

Warehouse Layout

Production Layout

Static Simulations

Dynamic Simulations

Automotive Manufacturing

Stable Auto

Optimizes charging infrastructure for electric vehicle fleets

About Stable Auto

Stable Auto optimizes the charging infrastructure for electric vehicle (EV) fleets, catering to logistics companies, public transportation agencies, and corporate fleets transitioning to electric vehicles. The company provides advanced software and consulting services that utilize machine learning and operations research to help clients identify the best locations for charging stations, determine optimal charging times, and minimize both capital and operational expenditures. By simulating real-world fleet behaviors, Stable Auto delivers actionable insights that enhance performance and reduce costs. Their revenue model includes subscription fees for their software platform and consulting fees for tailored advisory services. The team consists of experts in machine learning, operations, and energy, enabling them to offer practical solutions that improve fleet management.

San Francisco, CaliforniaHeadquarters

2017Year Founded

$18.4MTotal Funding

SERIES_ACompany Stage

Automotive & Transportation, Consulting, AI & Machine LearningIndustries

11-50Employees

Benefits

Flexible Work Hours

Remote Work Options

Health Insurance

401(k) Retirement Plan

401(k) Company Match

Parental Leave

Risks

Increased competition from established players like Shell may limit market share.

Low utilization rates of EV chargers threaten the profitability of infrastructure investments.

Rapid growth in public fast charging sites may reduce demand for consulting services.

Differentiation

Stable Auto uses machine learning to optimize EV fleet charging infrastructure.

The company offers customized solutions tailored to each client's specific needs.

Stable Auto's team includes experts from top companies and academic institutions.

Upsides

Partnerships with companies like Blink Charging enhance Stable Auto's market presence.

The rise of vehicle-to-grid technology offers new revenue streams for fleet operators.

AI-driven predictive maintenance reduces downtime and maintenance costs for charging stations.

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