Senior Applications Engineer, Actuators at BorgWarner

Auburn Hills, Michigan, United States

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Not SpecifiedCompensation

Senior (5 to 8 years)Experience Level

Full TimeJob Type

UnknownVisa

AutomotiveIndustries

Requirements

Bachelor’s degree in engineering (Mechanical preferred)
5-8+ years of experience in product design and development
Experience with automotive powertrain, driveline or 4WD/AWD systems (preferred)
Experience in DC motor and solenoid products (preferred)
Experience or training in DFMEA development and maintenance
Experience or training in root cause analysis
Skilled in Microsoft Office, CAE tools and statistical analysis
Strong understanding of design processes, GD&T, and manufacturing principles
Excellent communication, leadership, and project management skills

Responsibilities

Lead engineering project through the full product lifecycle—from concept to production launch
Develop and validate electro-mechanical hardware for 4WD/AWD systems and/or engine timing systems
Select and integrate appropriate hardware and electronics for system requirements
Work with designers to create component and assembly drawings and product BOM
Perform design calculations and system-level simulations using CAE tools
Create and maintain engineering specifications, DFMEAs, DVP&Rs, and control plans
Conduct root cause analysis and problem-solving for complex technical issues
Benchmark competitor products and contribute to cost optimization strategies
Serve as the primary technical contact for OEM customers
Support prototype builds, validation testing, and calibration activities
Collaborate with CAD, CAE, purchasing, manufacturing, software, and quality teams
Provide engineering data for sales, quoting, and sourcing decisions
Support APQP, DFM/DFA, and IATF 16949 compliance
Champion continuous improvement initiatives within the engineering organization
Ensure alignment with safety, health, and environmental standards

Skills

Key technologies and capabilities for this role

CADCAEDFMEADVP&RAPQPDFM/DFAIATF 16949DC motorssolenoidsBOMroot cause analysis4WD/AWD systems

Questions & Answers

Common questions about this position

What qualifications and experience are required for the Senior Applications Engineer role?

A Bachelor’s degree in engineering (Mechanical preferred) and 5-8+ years of experience in product design and development are required. Preferred experience includes automotive powertrain, driveline or 4WD/AWD systems, DC motor and solenoid products, DFMEA development, root cause analysis, and skills in Microsoft Office, CAE tools, statistical analysis, GD&T, and manufacturing principles.

What are the key competencies for this position?

The key competencies are Drive for Results, Functional/Technical Skills, Problem Solving, and Learning on the Fly.

Is this a remote position or does it require office presence?

This information is not specified in the job description.

What is the salary or compensation for this role?

This information is not specified in the job description.

What makes a strong candidate for this Senior Applications Engineer position?

Strong candidates will have a Mechanical Engineering degree, 5-8+ years in product design especially in automotive powertrain or actuators, experience with DFMEA and root cause analysis, proficiency in CAE tools and GD&T, plus excellent communication, leadership, and project management skills.