Hardware Integration Engineer (Electrical) at Merlin Labs

Boston, Massachusetts, United States

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Not SpecifiedCompensation

Senior (5 to 8 years), Expert & Leadership (9+ years)Experience Level

Full TimeJob Type

UnknownVisa

Aerospace, AviationIndustries

Requirements

BS in Electrical or Aerospace Engineering
10+ years of relevant systems level electrical systems and integration design experience for the aviation, aerospace industries
Experience integrating and testing avionics systems
Experience with component specification, supplier interaction, and procurement processes
Experience integrating and debugging systems containing COTS/MOTS modules, custom circuits, software, sensors, and human/machine/graphical user interfaces
Working knowledge of integrating various components using standard interface protocols such as ARINC 429, RS-232, RS-422, and RS-485
Familiarity with lab test equipment, including oscilloscopes, multimeters, current probes, data acquisition, and bus analyzers
Experience with wire harness design and connector component selection and sourcing
Outstanding organization, analytical, and problem-solving skills
Excellent written, verbal, and presentation communication skills
Bonus
Specific experience with aircraft avionics, communications, and power distribution and management systems
Working knowledge and understanding of the qualification and regulatory requirements for commercial and military aircraft. Specifically: RTCA DO-160, DO-178, DO-254; and MIL-STD-810
Hands-on capability in a lab/field setting and able to function comfortably as an electromechanical technician to build and prove out designs. (SMT soldering, drilling, wiring, crimping, use of hand tools, design/build of cable assemblies.)
Hands-on experience with electro-mechanical systems such as motors and associated EMI/EMC design and qualification testing
Aviation/Aerospace wire harness design experience
Experience with design tools such as SolidWorks Electrical, Altium, or KiCAD

Responsibilities

Lead and perform avionics systems integration and testing of components of our aircraft autonomy system
Write and maintain electrical systems requirements documents, electrical load analyses, and other related documents for prototyping and certification
Write, maintain and execute test plans and design verification documents
Specify, identify, integrate and verify Commercial/Modified-Off-the-Shelf (COTS/MOTS) electronic subsystems for aircraft installation
Prepare and release electrical design and fabrication documentation for partners, vendors, and customers
Work with suppliers, managing their performance to requirements, budget and schedule
Provide guidance to other electrical engineers and technicians across the team working on electrical and electronic aspects of the system architecture and schematics including power, computer, electro-mechanical, interconnect systems, wireless communications, cable harnesses, packaging, cable routing, and user interfaces and controls
This position may require up to 50% travel to both domestic and international locations to support hardware integration

Skills

Avionics Integration

Systems Testing

Requirements Documentation

Electrical Load Analysis

COTS/MOTS

Schematic Design

Supplier Management

Power Systems

Electro-Mechanical Systems

Wireless Communications

Cable Harnesses

Packaging Design

Merlin Labs

Develops autonomous flight technology for aircraft

About Merlin Labs

Merlin Labs develops autonomous flight technology, specifically the Merlin Pilot, an advanced system designed to operate aircraft without human intervention. This system can be integrated into various types of aircraft, making it adaptable to different sizes and ages. The technology is being developed in collaboration with aviation authorities like the U.S. Federal Aviation Administration and the Civil Aviation Authority of New Zealand to ensure it meets safety and regulatory standards. Unlike competitors, Merlin Labs takes a phased approach by initially pairing the autonomous system with human pilots, which helps ensure safety and build trust in the technology. The goal is to provide a scalable solution for commercial airlines, cargo transport companies, and private aircraft owners, positioning Merlin Labs as a significant player in the future of aviation.

Boston, MassachusettsHeadquarters

2019Year Founded

$166.1MTotal Funding

GRANTCompany Stage

Automotive & Transportation, AerospaceIndustries

51-200Employees

Benefits

Health Insurance

Dental Insurance

Life Insurance

Unlimited Paid Time Off

401(k) Company Match

Flexible Work Hours

Relocation Assistance

Risks

Competition from companies like Natilus challenges Merlin Labs' market position.

Regulatory approvals from FAA and CAA may delay market entry for Merlin Pilot.

Expansion of executive team could lead to internal management challenges.

Differentiation

Merlin Labs focuses on scalable autonomous flight systems adaptable to any aircraft.

The company partners with aviation authorities for safety and regulatory compliance.

Merlin Labs employs a phased approach, initially pairing autonomous systems with human pilots.

Upsides

Merlin Labs' acquisition of EpiSci enhances AI capabilities for military and defense markets.

Partnership with MIT Lincoln Laboratory boosts leadership in collision avoidance technology.

Certification System Bench accelerates testing, reducing time to market for flight systems.

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