Senior Controls Engineer, Body at Stable Auto

Warsaw, Indiana, United States

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Not SpecifiedCompensation

Senior (5 to 8 years)Experience Level

Full TimeJob Type

UnknownVisa

Automotive, ManufacturingIndustries

Requirements

Bachelor’s degree in Electrical, Mechanical, Mechatronics, Computer Science, or related field
5–7 years of experience as a Controls/Automation Engineer in a high-volume manufacturing environment (automotive BIW preferred)
Proficiency with PLC programming and troubleshooting (Siemens, Rockwell, or equivalent)
Experience with HMIs/SCADA systems (WinCC, TIA Portal, Ignition SCADA, or similar)
Hands-on experience with industrial robots (Fanuc strongly preferred), dispense systems, and vision/bead detection systems
Strong troubleshooting and root cause analysis skills under production timing constraints
Knowledge of fieldbus networks, safety PLCs, and motion control systems
Familiarity with IATF 16949, PFMEA, and control plan methodology
Ability to standardize and document controls processes for plant-wide use

Responsibilities

Provide hands-on troubleshooting and support for PLCs, robots, motion controls, and vision systems in BIW production
Diagnose and resolve automation-related downtime quickly to minimize production impact
Modify and optimize PLC logic, HMI screens, and robot programs to improve operator and maintenance usability
Support running changes, equipment upgrades, and control system updates with minimal disruption to production
Conduct root cause analysis for automation-related failures, throughput issues, and quality concerns; drive corrective actions
Partner with maintenance and engineering teams to develop and maintain documentation, training, and preventive maintenance plans
Ensure compliance with safety standards, perform risk assessments, and maintain safe control logic (safety PLC, interlocks, DCS)
Track system performance, identify recurring issues, and implement continuous improvement initiatives in safety, quality, and uptime
Collaborate with production supervisors, quality, and dimensional engineering to support daily plant operations

Skills

PLC

HMI

Robots

Vision Systems

Motion Controls

Automation

Root Cause Analysis

Safety PLC

Interlocks

DCS

Stable Auto

Optimizes charging infrastructure for electric vehicle fleets

About Stable Auto

Stable Auto optimizes the charging infrastructure for electric vehicle (EV) fleets, catering to logistics companies, public transportation agencies, and corporate fleets transitioning to electric vehicles. The company provides advanced software and consulting services that utilize machine learning and operations research to help clients identify the best locations for charging stations, determine optimal charging times, and minimize both capital and operational expenditures. By simulating real-world fleet behaviors, Stable Auto delivers actionable insights that enhance performance and reduce costs. Their revenue model includes subscription fees for their software platform and consulting fees for tailored advisory services. The team consists of experts in machine learning, operations, and energy, enabling them to offer practical solutions that improve fleet management.

San Francisco, CaliforniaHeadquarters

2017Year Founded

$18.4MTotal Funding

SERIES_ACompany Stage

Automotive & Transportation, Consulting, AI & Machine LearningIndustries

11-50Employees

Benefits

Flexible Work Hours

Remote Work Options

Health Insurance

401(k) Retirement Plan

401(k) Company Match

Parental Leave

Risks

Increased competition from established players like Shell may limit market share.

Low utilization rates of EV chargers threaten the profitability of infrastructure investments.

Rapid growth in public fast charging sites may reduce demand for consulting services.

Differentiation

Stable Auto uses machine learning to optimize EV fleet charging infrastructure.

The company offers customized solutions tailored to each client's specific needs.

Stable Auto's team includes experts from top companies and academic institutions.

Upsides

Partnerships with companies like Blink Charging enhance Stable Auto's market presence.

The rise of vehicle-to-grid technology offers new revenue streams for fleet operators.

AI-driven predictive maintenance reduces downtime and maintenance costs for charging stations.

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