Reliability Engineer at Red Six Aerospace

Denver, Colorado, United States

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$120,000 – $140,000Compensation

Mid-level (3 to 4 years), Senior (5 to 8 years)Experience Level

Full TimeJob Type

UnknownVisa

Aerospace, Augmented RealityIndustries

Requirements

Bachelors Degree or higher in Electrical, Mechanical, Systems, Physics, Reliability, or related field
5+ years in reliability engineering for complex electro-optical, wearable, or avionics/defense hardware (or 3+ with a relevant MS)
Hands-on experience with DfR, FMEA/FTA/RBD, reliability predictions, HALT/HASS/ESS, and FRACAS
Working knowledge of environmental and EMI/EMC test frameworks (e.g., MIL-STD-810, DO-160, MIL-STD-461) and accelerated testing/statistical life-data analysis
Proficiency with reliability/statistics tools (e.g., ReliaSoft Weibull++/BlockSim, Minitab, JMP) and practical scripting/analysis to automate data pipelines
Ability to read electrical/optical/mechanical drawings and collaborate across disciplines; strong, concise technical writing and presentation skills
Comfort working on-site with prototypes, test fixtures, chambers, and in close contact with manufacturing and suppliers

Responsibilities

Define the reliability program for the HMD and electronics: requirements allocation, reliability plans, test strategies, qualification matrices, and acceptance criteria
Lead DfR activities (component derating, parts selection, thermal & stress analysis, worst-case analysis) and run DFMEAs/PFMEAs, FTA, RBDs, and reliability predictions (e.g., MIL-HDBK-217, Telcordia) as appropriate
Plan and execute testing across development and production: HALT/HASS, ESS, accelerated life testing (e.g., Arrhenius/Coffin-Manson methods), and environmental/EMI compliance testing aligned to aerospace norms (e.g., MIL-STD-810, DO-160, MIL-STD-461) in collaboration with internal and external labs
Establish and run FRACAS: instrument data collection, classify failures, drive root cause (8D/5-Why), and close the loop with corrective and preventive actions (CAPA)
Analyze reliability data (Weibull/parametric life data, growth modeling like Duane/AMSAA) and build dashboards to track MTBF/FIT, reliability growth, and field return trends
Partner with flight-test and field teams to plan test coverage, instrument prototypes, and translate real-world usage into reliability loads and duty cycles for the HMD system
Supplier & manufacturing engagement: define reliability requirements for critical components (microdisplays, emitters/LEDs/lasers, image sensors, IMUs, power electronics, connectors/harness, optics assemblies/adhesives); review supplier evidence (screening, burn-in, PPAP/AS9145 artifacts), and guide incoming/ESS strategies
Quality system alignment: ensure deliverables and records integrate cleanly with an ISO 9001 / AS9100D quality management system

Skills

DfR

DFMEA

PFMEA

FTA

RBD

MIL-HDBK-217

Telcordia

HALT

HASS

ESS

Arrhenius

Coffin-Manson

MIL-STD-810

DO-160

MIL-STD-461

FRACAS

5-Why

CAPA

Weibull

MTBF

FIT

Red Six Aerospace

Augmented reality for military training solutions

About Red Six Aerospace

Red Six Aerospace specializes in advanced training solutions using augmented reality technology designed for outdoor and dynamic environments. Their products enhance military training by providing realistic and immersive experiences that improve situational awareness and decision-making skills. Unlike many competitors, Red Six focuses specifically on the defense sector, offering tailored tools that meet the unique needs of military clients. The company's goal is to redefine training methods in the military by integrating digital content with real-world scenarios, ensuring that personnel are better prepared for various operational challenges.

Orlando, FloridaHeadquarters

2018Year Founded

$107.8MTotal Funding

SERIES_BCompany Stage

VR & AR, DefenseIndustries

51-200Employees

Risks

Competition from established defense contractors like Boeing threatens market share.

Dependency on large defense contracts poses financial risks if not renewed.

Rapid AR technological advancements could lead to obsolescence without innovation.

Differentiation

Red 6 offers AR technology for outdoor and dynamic military training environments.

Their ATARS system allows real-time interaction with virtual entities during flight.

Red 6's technology reduces the need for live aircraft and instructors in training.

Upsides

Successful RAF demonstration highlights cost-saving benefits of Red 6's AR technology.

Strategic partnerships with Boeing and BAE Systems enhance market acceptance.

$70M Series B funding boosts Red 6's development and scaling capabilities.

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