PSM Coordinator - 1st shift - Waverly, NE at Tyson Foods

Waverly, Nebraska, United States

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Not SpecifiedCompensation

Mid-level (3 to 4 years)Experience Level

Full TimeJob Type

UnknownVisa

Food Processing, ManufacturingIndustries

Requirements

Ability to verify and maintain compliance with facility Process Safety Management (PSM) and Risk Management Plans (RMP)
Knowledge of OSHA 29 CFR 1910.119, EPA 40 CFR 68, and related regulations for ammonia refrigeration
Capability to read and review mechanical and electrical drawings, procedures, and ammonia-related programs/policies
Skills in reviewing and assisting with Management of Change (MOCs), Pre-Startup Safety Reviews (PSSR), and Process Hazard Analysis (PHA)
Ability to lead monthly PSM committee meetings and maintain PSM bulletin board
Experience in updating and revalidating facility PHAs
Proficiency in coordinating Mechanical Integrity audits (every 5 years) and Compliance Audits (every 3 years)
Competence in maintaining an unlocked, auditable Master PSM/RMP file system
Skills in conducting routine audits of facility programs
Ability to provide required training for affected employees
Knowledge of scheduling and holding monthly PSM/RMP meetings
Capability to maintain originals of equipment manuals and process diagrams (piping, electrical, safety relief valves, materials of construction)
Experience in preparing and maintaining incident reports for near misses, evacuations, and releases
Understanding of Standard Operating Procedures (SOPs) including seven operating phases, safe limits, and deviation consequences
Ability to obtain and maintain contractor safety programs and ensure awareness of Emergency Action Plan
Skills in conducting periodic evaluations of contractor safety performance
Support for budgeting and training related to PSM covered processes
Capability to maintain and communicate Emergency Response Plan
Proficiency in developing responses to compliance audit deficiencies
Knowledge of labeling standards for ammonia piping, valves, and equipment
Familiarity with additional compliance areas like Wastewater Pre-treatment, SWPPP, Air Emissions, and third-party certifications
Compliance with federal, state, and local legal requirements

Responsibilities

Verify and maintain compliance with facility Process Safety Management and Risk Management Plans
Organize and provide leadership for all 14 elements of PSM by reading and reviewing mechanical and electrical drawings, procedures, and ammonia-related programs and policies
Review and assist with the Management of Change (MOCs), Pre-Startup Safety Reviews (PSSR), and Process Hazard Analysis (PHA)
Initiate and lead monthly PSM committee meetings involving managers and team members; maintain the PSM bulletin board for communication of meeting minutes
Update and revalidate facility PHAs and retain all PHAs and updates for the life of the process
Coordinate with Refrigeration Supervisor to schedule required Mechanical Integrity audits (every 5 years) and Compliance Audits (every 3 years)
Maintain an unlocked, auditable, Master PSM/RMP file system
Conduct routine audits of facility programs to ensure continued compliance
Work with Refrigeration Supervisor and Maintenance Managers to provide required training for all affected employees
Schedule and hold monthly PSM/RMP meetings; file copies of meeting minutes in the Master PSM file; include any “triggers” in each agenda
Maintain all originals of manuals for equipment in one location and accessible to all operators 24x7
Locate and maintain all process piping and electrical diagrams, safety relief valve diagrams, materials of construction documentation, etc
Prepare, document, and maintain incident reports for all “near misses”, evacuations, and releases
Verify that all SOPs include steps for all seven (7) operating phases; and all required information regarding safe upper and lower operating limits for temperatures and pressures, and consequences of deviation for each
Obtain and maintain a copy of each contractor’s safety program showing safe work practices and training, maintain in facility file system
Ensure all contracted employees are aware of the facility Emergency Action Plan before performing work on or near the covered process
Conduct periodic evaluations of contractor safety performance including injury and illness log sheets and maintain contractor entry and exit log
Support refrigeration management with budgeting related to PSM covered processes and support refrigeration management in the development and implementation of training related to PSM covered processes
Maintain and communicate facility Emergency Response Plan to all employees, city Fire Departments, and surrounding community
Develop a written response to each compliance audit deficiency item with specific action plans, person responsible, and specific dates for completion
Verify labeling of all ammonia piping, valves, and equipment to facility and industry standards
Assist with other compliance duties including Wastewater Pre-treatment, SWPPP, Air Emissions, and third-party certification programs
Comply with federal, state, and local legal requirements

Skills

Process Safety Management

Risk Management Plans

OSHA 1910.119

EPA 40 CFR 68

Ammonia Refrigeration

Management of Change

Pre-Startup Safety Reviews

Process Hazard Analysis

Mechanical Integrity Audits

Compliance Audits

PHA Revalidation

Regulatory Compliance

Tyson Foods

Produces and distributes protein food products

About Tyson Foods

Tyson Foods specializes in producing and distributing a variety of protein products, including beef, chicken, and pork. The company operates a comprehensive supply chain that allows for efficient delivery of fresh meat and processed food products to a wide range of customers, from high-end restaurants to local butchers. Unlike many competitors, Tyson Foods focuses on large-scale production and distribution, which helps them serve both retail and foodservice markets effectively. The company also prioritizes sustainability, implementing initiatives to enhance environmental practices, animal welfare, and community support. Tyson Foods aims to elevate food quality and sustainability standards in the food industry.

Springdale, ArkansasHeadquarters

1935Year Founded

IPOCompany Stage

Food & AgricultureIndustries

10,001+Employees

Benefits

Health Insurance

Dental Insurance

Vision Insurance

Life Insurance

Disability Insurance

401(k) Company Match

401(k) Retirement Plan

Unlimited Paid Time Off

Paid Vacation

Paid Holidays

Relocation Assistance

Risks

Rising feed costs due to climate change could increase operational expenses.

Consumer backlash against GMOs and insect protein may affect brand perception.

Labor shortages in meat processing could disrupt Tyson Foods' production capabilities.

Differentiation

Tyson Foods is a leader in protein production, including beef, chicken, and pork.

The company emphasizes sustainability, focusing on environmental impact and animal welfare.

Tyson Foods leverages a vast supply chain for efficient farm-to-table delivery.

Upsides

Tyson Foods invests in insect protein, aligning with sustainable food trends.

The acquisition of Williams Sausage Company expands Tyson's product offerings.

Tyson's IT hub in Lisbon creates over 200 technology jobs, enhancing operational efficiency.

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