Director, Plastics Engineering at Abbott

Scarborough, Maine, United States

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Not SpecifiedCompensation

Senior (5 to 8 years), Expert & Leadership (9+ years)Experience Level

Full TimeJob Type

UnknownVisa

Healthcare, Medical Devices, DiagnosticsIndustries

Requirements

Bachelor’s Degree in an Engineering or technical discipline such as Plastics Engineering, Mechanical Engineering, Materials Science, Polymer Science or related field

Responsibilities

Lead and implement the plastic molding strategy for the Business Unit, scaling from R&D prototype designs to high cavitation molding processes
Work closely with Tooling Engineers and suppliers to optimize precision injection molding processes for high-quality plastic components with tight tolerances
Perform hands-on engineering, process validation, troubleshooting, and collaboration with cross-functional teams (R&D, operations, supply chain, quality, suppliers)
Advance strategic engineering objectives through molding activities, including capacity analysis for new molds and injection molding machines, and recommendations for future investment
Manage measurement system analysis, design control, equipment selection, process development, validation, FMEA, and Design of Experiments (DOEs)
Manage capital investment and execution in mold equipment, molds, and tooling
Partner with R&D, manufacturing quality, and suppliers on molding-related projects for new and existing products
Define Critical Quality Attributes (CQAs) and Critical Process Parameters (CPPs)
Define molding process windows using Scientific Molding methodologies, DOE tools, and software
Develop relationships between key process input variables (KPIVs) and key process output variables (KPOVs) for plastic components
Work with suppliers to specify critical molding cell equipment (molds, machines, end-of-arm tooling, automation, assembly)
Oversee writing of specifications, design verification/validation (IQ, OQ, PQ) protocols and reports
Lead Factory Acceptance Testing (FAT) at equipment manufacturers per Abbott standards
Lead cross-functional teams to investigate and resolve molding issues
Apply knowledge of SOLIDWORKS CAD for 3D models and flow modeling
Apply expertise in process design, tooling/automation design, and procurement/qualification of new molds
Drive continuous improvement in mold lifecycle management, tool life measurement, and future investment planning
Ensure compliance with Environmental, Safety, Quality, Compliance expectations, country regulations, and ISO standards while driving innovation and efficiency

Skills

Injection Molding

Plastics Engineering

Process Validation

FMEA

Tooling

Precision Molding

High Cavitation Molding

Measurement System Analysis

Design Control

Equipment Selection

Process Development

Abbott

Healthcare solutions in diagnostics and devices

About Abbott

Abbott Laboratories focuses on improving health through various medical technologies and health solutions. The company operates in areas such as cardiovascular health, diabetes management, diagnostic testing, nutrition, and neuromodulation for chronic pain and movement disorders. Abbott's products include advanced medical devices and diagnostic tests that help healthcare professionals and patients manage health conditions effectively. For example, their cardiovascular technologies assist in heart health management, while diabetes care products enable accurate glucose monitoring without painful fingersticks. Unlike many competitors, Abbott emphasizes accessibility and affordability in its offerings, aiming to make life-changing technologies available to a broader audience. The company's goal is to positively impact global health and well-being, supported by a commitment to sustainability and a 2030 Sustainability Plan.

Lake Bluff, IllinoisHeadquarters

1888Year Founded

IPOCompany Stage

HealthcareIndustries

10,001+Employees

Risks

Departure of key leader Dr. Adamson may affect Abbott's Heart Failure division.

Integration challenges with Medtronic could impact glucose monitor-insulin pump rollout.

Thermo Fisher's microfluidics expansion may increase competition for Abbott.

Differentiation

Abbott integrates continuous glucose monitoring with automated insulin delivery systems.

Abbott's microfluidic devices streamline diagnostic processes efficiently.

Abbott's neuromodulation products target specific nervous system areas for chronic pain relief.

Upsides

Microfluidic technology offers cost-effective solutions in diagnostics.

Strategic partnerships like Abbott-Medtronic enhance product offerings and market reach.

Significant investments indicate strong market confidence in Abbott's healthcare solutions.

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