Design for Manufacturing, Testing, Tooling Engineer at General Motors

Warren, Michigan, United States

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Not SpecifiedCompensation

Mid-level (3 to 4 years), Senior (5 to 8 years)Experience Level

Full TimeJob Type

UnknownVisa

Automotive, ElectronicsIndustries

Requirements

BS in Electrical or Mechanical Engineering or equivalent engineering degree
7+ years in-plant electronic control module manufacturing experience leading a cross functional team of Design/Manufacturing engineers for best in class DFM and DFT designs
Collaborative, team centered experience which leads to on-time delivery of quality products
Exceptional collaboration and teamwork skills; demonstrated ability for working across functional and organizational boundaries
Proficiency in 3D CAD modeling, 2D drawings, schematic designs, test SW development

Responsibilities

Work with cross functional teams for the selection of test point location, in-circuit board coverage, functional test requirements from design teams, and programming requirements from design/CM teams
Expertise in process from bare board to fully populated, soldered, tested PCB
Expertise in Solder Paste/Stencil process and materials, SPI Solder process Inspection, Acceptance Criteria, SMD placement, line loading, AOI, Reflow profile, Intermetallic and PCB surface finish
Perform design calculations, GD&T and tolerance stacks required for tooling and test fixtures
Create 3D CAD, 2D CAD & lead CAD reviews with stakeholders
Develop analysis and test plans for new designs, perform proof of concept tests and analysis
Lead prototyping and testing, analyze test data, and make necessary adjustments to manufacturing process/materials, in-plant testing and tooling designs
Work with electrical engineers and PCBA designers to integrate components into test fixtures for in-circuit, functional, and in-process SW programming
Build partnerships with functional peers internally within GM and externally at CM suppliers to align on ECU design per development cycles
Develop virtualization technologies that help accelerate and de-risk product development
Communicate Contract Manufacturing progress and risks to stakeholders and customers
Drive Cross CM strategies for commonality within GM’s in-house designs
Solid organizational skills and the ability to manage multiple projects simultaneously

Skills

Key technologies and capabilities for this role

DFMDFTDFxToolingPCB DesignTest Point SelectionIn-Circuit TestingECU DevelopmentManufacturing ProcessAssemblyElectronics Design

Questions & Answers

Common questions about this position

What is the work arrangement for this position?

This is a hybrid role where employees are expected to be onsite an average of three days each week (Tuesday, Wednesday, and Thursday) in either Warren, MI or Sunnyvale, CA as directed.

What are the key responsibilities of this role?

Responsibilities include working with cross-functional teams on test points and requirements, expertise in PCB processes from bare board to tested, performing design calculations and GD&T, creating CAD models, developing test plans, leading prototyping and testing, and building partnerships internally and externally.

What expertise is required for PCB manufacturing processes?

Expertise is required in the process from bare board to fully populated, soldered, tested PCB, including Solder Paste/Stencil process, SPI Solder process Inspection, SMD placement, AOI, Reflow profile, and PCB surface finish.

What is the team environment like at General Motors for this role?

The team is a dynamic, high-energy, and innovative group focused on developing the critical link between design teams and Contract Manufacturers for next generation ECUs.

What skills make a strong candidate for this position?

Strong candidates will have expertise in DFx for module design, PCB manufacturing and testing processes, CAD modeling with GD&T, test plan development, and the ability to build partnerships with cross-functional teams.

General Motors

Designs, manufactures, and sells vehicles

About General Motors

General Motors designs, manufactures, and sells vehicles and vehicle parts, catering to individual consumers, businesses, and government entities. The company operates in both traditional internal combustion engine vehicles and the growing electric vehicle (EV) market, generating revenue through vehicle sales and financing services. GM stands out from competitors with its commitment to community service, sustainability, and diversity, as evidenced by a majority female Board of Directors. The company's goal is to balance traditional automotive manufacturing with technological advancements in electric and autonomous vehicles.

Detroit, MichiganHeadquarters

1908Year Founded

$486.7MTotal Funding

IPOCompany Stage

Automotive & Transportation, Financial ServicesIndustries

10,001+Employees

Benefits

Paid Vacation

Paid Sick Leave

Paid Holidays

Parental Leave

Health Insurance

Dental Insurance

Vision Insurance

Life Insurance

401(k) Company Match

401(k) Retirement Plan

Tuition Reimbursement

Student Loan Assistance

Flexible Work Hours

Discount on GM vehicles

Risks

Shutting down Cruise Robotaxi may affect investor confidence in GM's AV strategy.

Chevrolet Equinox EV recall could harm GM's safety reputation.

Leadership transition in design may disrupt continuity and brand identity.

Differentiation

GM's Dynamic Fuel Management system enhances fuel efficiency in traditional vehicles.

GM leads in board diversity with 55% women directors.

GM's pivot to personal autonomous vehicles aligns with consumer trends.

Upsides

Partnership with Nvidia boosts GM's autonomous vehicle technology capabilities.

Collaboration with ChargePoint expands EV charging infrastructure, enhancing consumer appeal.

Bryan Nesbitt's appointment as design head may bring innovation to GM's vehicle design.

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