Senior Staff Engineer at Andersen Corporation

Westford, Massachusetts, United States

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Not SpecifiedCompensation

Senior (5 to 8 years), Expert & Leadership (9+ years)Experience Level

Full TimeJob Type

UnknownVisa

Precision Optics, Thin Film Coatings, ManufacturingIndustries

Requirements

Bachelor’s Degree required, with bachelor’s degree in engineering or equivalent experience in optical coating design and process development
A minimum of 10 years of Engineering experience in design and manufacturing process development, optical coatings or similar technologies required
Experience in a low volume / high mix product environment is an asset
Exhibit sound interpersonal skills involving interfacing, coordinating and negotiating with company personnel at all levels, customers and suppliers
Demonstrated ability in applying SPC, Six Sigma and Lean Manufacturing skills in problem solving, statistics, manufacturing quality, and quality principles
Ability to understand, analyze, and resolve complex technical problems
Ability to work independently and efficiently in a fast-paced environment
Exhibit excellent oral and written communication skills
Must be proficient in Microsoft Word and Excel
Preferred: Master’s degree in engineering or science discipline, Optics and / or business focus
Preferred: Experience with SPC tools, DOE, and root cause analysis (e.g., 5-Whys, Fishbone)
Preferred: Track record of successful project management experience, leading multiple projects simultaneously
Preferred: Background in high-mix, low-volume production environments

Responsibilities

Develop, design and optimize optical thin film coating designs to meet customer specifications
Understand and operate metrology equipment used for characterizing thin films, including spectrophotometry and interferometry
Collaborate with the sales team and customers overseeing SPC reports and data packages to confirm compliance with customer specifications
Create detailed manufacturing plans for new product opportunities where needed
Provide process documentation and operating instructions (PPAP, FMEA, control plans)
Work closely with process engineers to creatively solve problems, develop monitoring schemes and manufacture complex optical coatings
Work closely with technicians to resolve technical issues, manage product defects and implement root cause solutions
Support continuous improvement efforts and implement process improvements as a technical leader
Ensure alignment with commercial team and carry voice of customer on technical issues during contract execution
Support Material Review Board for the disposition of discrepant material and assist in the determination of root cause and corrective action
Champions collaboration with supporting functions in line with Engineering Manager priority and guidance
Ensure quality and safety of operations and support Operations initiatives as assigned
Leads and contributes to all aspects of custom thin film manufacturing, including requirement definition, new product development, new process development, cost estimation and quoting, thin film coating design, mechanical stress analysis, manufacturing instructions, fixture design, test plans, data analysis
Lead troubleshoot manufacturing processes and process improvement efforts
Identify opportunities to manage multiple projects simultaneously

Skills

Key technologies and capabilities for this role

Thin Film CoatingsOptical Thin Film DesignSpectrophotometryInterferometryMetrologySPCPPAPFMEAControl PlansMechanical Stress AnalysisFixture DesignRoot Cause AnalysisContinuous Improvement

Questions & Answers

Common questions about this position

What is the salary for the Senior Staff Engineer position?

This information is not specified in the job description.

Is this Senior Staff Engineer role remote or onsite?

The role is located in Westford, MA, indicating an onsite position.

What are the key requirements for the Senior Staff Engineer role?

A Bachelor’s Degree in engineering or equivalent experience in optical coating design and process development is required, along with a minimum of 10 years of engineering experience in design and manufacturing process development for optical coatings or similar technologies. Experience in a low volume/high mix product environment is an asset.

What is the company culture like at Materion?

Materion emphasizes an inclusive culture where everyone is respected and offered opportunities to grow, with a focus on collaboration across teams and continuous improvement.

What makes a strong candidate for the Senior Staff Engineer position?

Ideal candidates have strong technical skills in optical thin film coatings, the ability to perform complex problem solving, experience leading projects in a fast-paced low volume/high mix environment, and exhibit sound interpersonal skills for collaborating across teams.

Andersen Corporation

Specializes in replacement windows and doors

About Andersen Corporation

Renewal by Andersen specializes in replacing windows and doors for homeowners looking to improve their homes. They offer a variety of styles and colors, focusing on high-quality, energy-efficient products. The process begins with a consultation where customers can use an Augmented Reality tool to visualize how different options will look in their homes. After selecting products, precise measurements are taken for a custom fit, and professional technicians handle the installation. This company stands out from competitors by providing a complete service from consultation to installation, ensuring customer satisfaction. Their goal is to enhance the aesthetics, functionality, and energy efficiency of homes while maintaining a strong reputation for quality, as shown by their awards.

Cottage Grove, MinnesotaHeadquarters

1995Year Founded

VENTURE_UNKNOWNCompany Stage

VR & AR, Consumer GoodsIndustries

5,001-10,000Employees