Senior Propulsion Design Engineer (R3300) at Shield AI

Dallas, Texas, United States

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Not SpecifiedCompensation

Senior (5 to 8 years)Experience Level

Full TimeJob Type

UnknownVisa

Aerospace, DefenseIndustries

Requirements

B.S. in Mechanical, Aerospace, or related engineering discipline
3–5+ years of mechanical design experience in aerospace or related high-performance industries
Strong proficiency in CAD modeling and drawing creation (Siemens NX preferred) and GD&T
Working knowledge of design-for-manufacturing, machining, tolerances, and assembly workflows
Demonstrated ability to collaborate across engineering and production teams to resolve design and build issues
U.S. Citizenship or ability to comply with ITAR requirements
Preferred qualifications
Experience with propulsion systems (fuel, oil, bleed air) or engine hardware
Familiarity with GFSSP, REFPROP, ANSYS, or FEA tools for design validation
Exposure to high-temperature materials and thermally stressed component design
Experience developing work instructions, assembly documentation, and build guidance
Master’s degree in Mechanical or Aerospace Engineering

Responsibilities

Design propulsion components and subsystems from concept through production release
Create detailed CAD models, drawings, and assemblies in Siemens NX with full GD&T application
Collaborate with technicians, machinists, and production teams to solve real-time design and build challenges
Support prototype builds, troubleshoot non-conformances, and drive iterative hardware improvements
Apply sound engineering judgment and analysis to validate design decisions (e.g., hand calcs, FEA, or thermal analysis)
Participate in cross-functional design reviews and help define interface requirements across propulsion, structures, and systems teams
Author design documentation, assembly instructions, and release packages for production readiness
Contribute to continuous improvement of design standards and workflows across the engineering team

Skills

Key technologies and capabilities for this role

Siemens NXGD&TCADFEAThermal AnalysisPropulsion DesignUAVTurbofan EnginesFuel SystemsOil SystemsBleed Air SystemsPrototype BuildsManufacturing

Questions & Answers

Common questions about this position

What is the salary for this Senior Propulsion Design Engineer position?

The salary is listed as $113,948.

Is this a remote position, or is there a location requirement?

This information is not specified in the job description.

What are the required qualifications for this role?

Candidates need a B.S. in Mechanical, Aerospace, or related engineering discipline, 3–5+ years of mechanical design experience in aerospace or related high-performance industries, strong proficiency in CAD modeling and drawing creation (NX preferred) and GD&T, working knowledge of design-for-manufacturing, machining, tolerances, and assembly workflows, and demonstrated ability to collaborate across teams. U.S. Citizenship or ability to comply with ITAR requirements is also required.

What is the work environment like at Shield AI?

This is a hands-on, high-ownership role in a fast-paced environment where you'll collaborate across disciplines, work with technicians, machinists, and production teams, and contribute to continuous improvement of design standards and workflows.

What makes a strong candidate for this Senior Propulsion Design Engineer role?

Strong candidates will have the required qualifications plus preferred experience with propulsion systems (fuel, oil, bleed air) or engine hardware, familiarity with GFSSP, REFPROP, ANSYS, or FEA tools, exposure to high-temperature materials, experience developing work instructions, and a Master’s degree.

Shield AI

Develops AI and autonomous systems for defense

About Shield AI

Shield AI specializes in creating artificial intelligence and autonomous systems specifically for the defense industry. The company develops AI-powered systems, including autonomous drones, that assist military operations, especially in environments where GPS and communication may not be available. This technology allows for safer and more efficient defense operations. Shield AI differentiates itself from competitors by focusing on advanced AI capabilities and securing significant contracts with government and military clients, such as the multi-billion dollar EWAAC contract. The company's goal is to enhance operational capabilities and safety in military contexts, ultimately aiming to protect lives through its innovative solutions.

San Diego, CaliforniaHeadquarters

2015Year Founded

$772.8MTotal Funding

DEBTCompany Stage

AI & Machine Learning, DefenseIndustries

501-1,000Employees

Benefits

Medical Insurance Coverage

Long Term Disability Insurance

Health Care FSA and Dependent Care FSA

Employee Assistance Program

Subsidized Gym Membership

Pet Insurance

Competitive Compensation

Retirement Services

Life Insurance

Parental Leave

Bereavement Support

Flexible Work Hours

PTO

Paid Holidays

Commuter Benefits

Relaxed Dress Code

Yearly Swag Items

Unlimited Snacks

Bottomless Beverages

Annual Celebrations

Work From Home Benefits

Standing Desks and Widescreen Monitors

Risks

Increased competition from companies like Waymo could divert investment from Shield AI.

Geopolitical tensions may challenge the JSW Defence partnership for V-BAT production in India.

Dependency on Palantir's infrastructure may limit Shield AI's operational flexibility.

Differentiation

Shield AI's Hivemind is the first autonomous AI pilot deployed in combat since 2018.

Strategic partnerships with Palantir and JSW Defence enhance technological capabilities and market reach.

Shield AI's V-BAT drone is selected for a $198 million U.S. Coast Guard contract.

Upsides

Increased demand for autonomous systems in defense boosts Shield AI's market potential.

Successful multi-aircraft autonomous flight tests showcase advanced AI piloting capabilities.

Significant investment in robotics indicates a robust market for Shield AI's offerings.

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