Senior Process Engineer (Advanced R&D) at Freeform

Los Angeles, California, United States

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Not SpecifiedCompensation

Senior (5 to 8 years)Experience Level

Full TimeJob Type

UnknownVisa

Additive Manufacturing, Manufacturing, TechnologyIndustries

Requirements

Bachelor’s degree in material science, physics, mechanical engineering, or similar engineering discipline
5+ years of process development experience in complex physics-based applications such as semiconductor, solar, or additive manufacturing
Experience developing Design of Experiments (DOE), statistical data analysis, and process optimization
Experience gathering and processing large data sets

Responsibilities

Develop a deep understanding of the metal additive process and hardware operation by analyzing massive in-situ data sets to gain insight into physical mechanisms of the printing process
Work independently to design and execute experiments, analyze data, and develop and optimize processes on a metal additive system
Perform post-build metrology measurements and analysis of material properties such as tensile strength, surface roughness, and alloy microstructure
Generate and track quality metrics of printed customer parts such as dimensional accuracy, defect distribution, and surface roughness
Develop and implement tool qualification procedures
Collaborate with mechanical, software, and simulations engineers to analyze data and rapidly improve printing processes
Strategize continuous improvement plans to enhance system performance, reliability, and scalability

Skills

Key technologies and capabilities for this role

Additive ManufacturingMetal 3D PrintingData AnalysisExperiment DesignMetrologyMaterial CharacterizationMachine LearningProcess OptimizationMulti-PhysicsQuality Metrics

Questions & Answers

Common questions about this position

What qualifications are required for the Senior Process Engineer role?

A Bachelor’s degree in material science, physics, mechanical engineering, or similar engineering discipline is required, along with 5+ years of process development experience in complex physics-based applications such as semiconductor, solar, or additive manufacturing. Additional requirements include experience developing Design of Experiments (DOE), statistical data analysis, process optimization, and gathering/processing large data sets.

Is 3D printing experience necessary for this position?

No, 3D printing experience is not required; the company seeks smart, motivated, collaborative engineers who love solving hard problems and creating amazing technology.

What is the work environment like at Freeform?

The role involves working in a fast-paced R&D environment alongside an interdisciplinary team of mechanical, software, and simulations engineers, solving audacious problems from scratch in a collaborative setting.

What salary or compensation does this role offer?

This information is not specified in the job description.

What makes a strong candidate for this Senior Process Engineer position?

Strong candidates have a Bachelor’s degree in a relevant field, 5+ years of process development experience in complex physics-based applications, expertise in DOE, statistical analysis, process optimization, and handling large data sets, plus nice-to-haves like advanced degrees or experience in cutting-edge industries and machine learning.

Freeform

3D metal printing for manufacturing solutions

About Freeform

Freeform Future Corp specializes in 3D metal printing technology aimed at the manufacturing industry. Their process allows for the production of metal parts at a significantly reduced cost and time compared to traditional manufacturing methods. This technology serves a diverse clientele, from small businesses to large corporations, by simplifying the metal printing process and making it accessible to various industries. What sets Freeform apart from its competitors is its focus on speed and cost efficiency, enabling clients to produce parts quickly and affordably. The company's goal is to transform the manufacturing landscape by providing a reliable and efficient solution for metal parts production.

Los Angeles, CaliforniaHeadquarters

2019Year Founded

$57.4MTotal Funding

EARLY_VCCompany Stage

Industrial & Manufacturing, AI & Machine LearningIndustries

11-50Employees

Benefits

Health Insurance

Dental Insurance

Vision Insurance

Life Insurance

401(k) Retirement Plan

401(k) Company Match

Relocation Assistance

Paid Vacation

Paid Sick Leave

Paid Holidays

Parental Leave

Family Planning Benefits

Fertility Treatment Support

Significant Stock Options

Flexible Work Hours

Unlimited Paid Time Off

Wellness Program

Mental Health Support

Gym Membership

Phone/Internet Stipend

Home Office Stipend

Risks

Emerging competition from companies like Desktop Metal threatens market share.

Potential patent disputes with companies aggressively protecting intellectual property.

Supply chain vulnerabilities in metal powders could disrupt production.

Differentiation

Freeform offers software-defined, self-sufficient metal 3D printing factories globally.

Their technology combines advanced sensing, real-time controls, and data-driven learning.

Freeform provides digitally-verified, flawless parts at unprecedented speeds and costs.

Upsides

Increased adoption of digital twins enhances 3D printing integration in manufacturing.

On-demand manufacturing services create opportunities for flexible, customized 3D printing solutions.

AI-driven design optimization enables production of complex, lightweight metal parts.

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