Senior Process Controls Engineer at General Motors

Warren, Michigan, United States

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Not SpecifiedCompensation

Senior (5 to 8 years)Experience Level

Full TimeJob Type

UnknownVisa

Automotive, ManufacturingIndustries

Requirements

Bachelor’s Degree in Engineering or equivalent experience
5+ years of professional experience in controls engineering
Strong technical knowledge of electrical/control systems and their application in manufacturing environments
Basic understanding of mechanical concepts related to machine design and manufacturing processes
Experience with Rockwell Automation or Siemens PLCs and HMIs
Knowledge of servo motors, motion control, and drives
Ability to design and troubleshoot electrical control systems
Excellent analytical, communication, and interpersonal skills
Proven ability to manage multiple complex projects independently with accountability for results
Strong project management skills
Experience across multiple manufacturing controls assignments with demonstrated success
Proficiency in interpreting blueprints, engineering drawings, and using tools such as Studio 5000, TIA Portal, EPLAN, or equivalent
(Preferred) 7+ years of professional experience in controls engineering

Responsibilities

Lead new program implementation and execution (SOR prep, forecasting, controls design, equipment build/run-off, and buyoff)
Oversee design, construction, integration, plant installation, successful launch, and continuous improvement of manufacturing equipment and tools
Manage project deliverables to meet program timing milestones in coordination with multiple suppliers
Provide technical direction and mentorship to less experienced controls engineers and suppliers
Participate in plant-floor debug after installation and runoff; track and resolve controls-related issues
Adhere to and contribute to the development of standardized processes, technical specifications, and engineering playbooks to ensure consistent and flawless execution of launch programs
Work with cross-functional teams to understand functional requirements, contribute innovative ideas, develop project plans, and implement solutions
Communicate effectively and work collaboratively with internal customers, plant teams, and suppliers
Provide project report-outs to senior management
Design and troubleshoot electrical control systems
Collaborate with IT teams to validate network configurations and integrate plant floor systems for automation deployment
Actively participate in throughput improvement activities (TIP) to support production ramp-up
Work may involve development, integration, and testing of advanced automation and autonomous material handling technologies
Travel as required

Skills

Key technologies and capabilities for this role

Process ControlsAutomationPLC ProgrammingControls DesignManufacturing EquipmentSystem IntegrationMachine RunoffDebuggingCommissioningSOR PrepProject ManagementTechnical Mentorship

Questions & Answers

Common questions about this position

Is this a remote position or does it require on-site work?

This is a hybrid position that does not require full-time on-site presence, but expects employees to be on-site an average of three days each week at the General Motors Technical Center in Warren, MI, with up to 50% travel to manufacturing sites.

What education is required for this Senior Process Controls Engineer role?

A Bachelor’s Degree is required.

What are the main responsibilities of this role?

Responsibilities include leading new program implementation, overseeing design and launch of manufacturing equipment, managing project deliverables, providing technical direction and mentorship, participating in plant-floor debug, and designing/troubleshooting electrical control systems.

What kind of collaboration is expected in this role?

You'll collaborate with equipment suppliers, process teams, IT, plant safety, skilled trades, launch teams, cross-functional teams, internal customers, plant teams, and suppliers, while providing mentorship to less experienced engineers.

What makes a strong candidate for this Senior Process Controls Engineer position?

Strong candidates are recognized technical experts in process controls with experience leading automation programs, managing projects with suppliers, troubleshooting electrical systems, and working collaboratively across teams, ideally with a Bachelor’s Degree.

General Motors

Designs, manufactures, and sells vehicles

About General Motors

General Motors designs, manufactures, and sells vehicles and vehicle parts, catering to individual consumers, businesses, and government entities. The company operates in both traditional internal combustion engine vehicles and the growing electric vehicle (EV) market, generating revenue through vehicle sales and financing services. GM stands out from competitors with its commitment to community service, sustainability, and diversity, as evidenced by a majority female Board of Directors. The company's goal is to balance traditional automotive manufacturing with technological advancements in electric and autonomous vehicles.

Detroit, MichiganHeadquarters

1908Year Founded

$486.7MTotal Funding

IPOCompany Stage

Automotive & Transportation, Financial ServicesIndustries

10,001+Employees

Benefits

Paid Vacation

Paid Sick Leave

Paid Holidays

Parental Leave

Health Insurance

Dental Insurance

Vision Insurance

Life Insurance

401(k) Company Match

401(k) Retirement Plan

Tuition Reimbursement

Student Loan Assistance

Flexible Work Hours

Discount on GM vehicles

Risks

Shutting down Cruise Robotaxi may affect investor confidence in GM's AV strategy.

Chevrolet Equinox EV recall could harm GM's safety reputation.

Leadership transition in design may disrupt continuity and brand identity.

Differentiation

GM's Dynamic Fuel Management system enhances fuel efficiency in traditional vehicles.

GM leads in board diversity with 55% women directors.

GM's pivot to personal autonomous vehicles aligns with consumer trends.

Upsides

Partnership with Nvidia boosts GM's autonomous vehicle technology capabilities.

Collaboration with ChargePoint expands EV charging infrastructure, enhancing consumer appeal.

Bryan Nesbitt's appointment as design head may bring innovation to GM's vehicle design.

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