Fuel Systems Engineer (R3300) at Shield AI

Dallas, Texas, United States

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Not SpecifiedCompensation

Senior (5 to 8 years)Experience Level

Full TimeJob Type

UnknownVisa

Aerospace, DefenseIndustries

Requirements

B.S. or M.S. in Aerospace, Mechanical, or related engineering discipline
4–7 years of experience in fuel or fluid systems design, analysis, or integration
Working knowledge of CFD and thermal/fluid simulation tools (ANSYS Fluent, OpenFOAM, MATLAB/Simulink)
Experience with pumps, valves, and sensors for fuel or hydraulic systems
Familiarity with aerospace environmental and certification standards (e.g., DO-160, MIL-STD-810)
Excellent communication and collaboration skills in fast-paced, cross-functional environments
U.S. Citizenship required
Preferred qualifications:
Experience supporting UAV, fighter, or propulsion system integration
Hands-on experience with prototype build, test, and troubleshooting
Familiarity with CATIA, NX, or SolidWorks for CAD design and modeling
Exposure to mission endurance optimization and energy management strategies

Responsibilities

Design and develop fuel storage, transfer, and venting systems to support high-performance, long-endurance UAVs
Perform fluid and thermal analysis to optimize flow efficiency, pressure regulation, and system mass
Support integration of fuel systems with propulsion, avionics, and thermal management teams
Conduct CFD simulations, bench-level testing, and validation of pumps, valves, sensors, and tanks
Generate design documentation, system schematics, and verification plans to support engineering reviews and flight test readiness
Assist in supplier coordination, component selection, and qualification testing
Troubleshoot fuel system issues during prototype builds and flight test campaigns
Contribute to the development of system architecture and help mature design standards across new programs

Skills

Key technologies and capabilities for this role

CFDFluid AnalysisThermal AnalysisFuel SystemsUAV DesignPumpsValvesSensorsTanksSystem IntegrationAerospace EngineeringPropulsion IntegrationAvionics IntegrationThermal ManagementSupplier Coordination

Questions & Answers

Common questions about this position

What is the salary range for the Fuel Systems Engineer position?

The salary range is $142,318 - $213,476 a year.

Is this a remote position or does it require working in an office?

This information is not specified in the job description.

What are the required qualifications for this role?

Candidates need a B.S. or M.S. in Aerospace, Mechanical, or related engineering discipline, 4–7 years of experience in fuel or fluid systems design, analysis, or integration, working knowledge of CFD and thermal/fluid simulation tools like ANSYS Fluent, OpenFOAM, and MATLAB/Simulink, experience with pumps, valves, and sensors for fuel or hydraulic systems, and familiarity with aerospace standards such as DO-160 and MIL-STD-810.

What is the company culture like at Shield AI?

Shield AI emphasizes collaboration across disciplines in fast-paced, cross-functional environments, with opportunities to take ownership of complex subsystems and grow into technical leadership roles.

What makes a strong candidate for this Fuel Systems Engineer role?

Strong candidates will have the required qualifications plus preferred experience in UAV or propulsion system integration, hands-on prototype build and test experience, CAD skills with tools like CATIA, NX, or SolidWorks, and knowledge of mission endurance optimization.

Shield AI

Develops AI and autonomous systems for defense

About Shield AI

Shield AI specializes in creating artificial intelligence and autonomous systems specifically for the defense industry. The company develops AI-powered systems, including autonomous drones, that assist military operations, especially in environments where GPS and communication may not be available. This technology allows for safer and more efficient defense operations. Shield AI differentiates itself from competitors by focusing on advanced AI capabilities and securing significant contracts with government and military clients, such as the multi-billion dollar EWAAC contract. The company's goal is to enhance operational capabilities and safety in military contexts, ultimately aiming to protect lives through its innovative solutions.

San Diego, CaliforniaHeadquarters

2015Year Founded

$772.8MTotal Funding

DEBTCompany Stage

AI & Machine Learning, DefenseIndustries

501-1,000Employees

Benefits

Medical Insurance Coverage

Long Term Disability Insurance

Health Care FSA and Dependent Care FSA

Employee Assistance Program

Subsidized Gym Membership

Pet Insurance

Competitive Compensation

Retirement Services

Life Insurance

Parental Leave

Bereavement Support

Flexible Work Hours

PTO

Paid Holidays

Commuter Benefits

Relaxed Dress Code

Yearly Swag Items

Unlimited Snacks

Bottomless Beverages

Annual Celebrations

Work From Home Benefits

Standing Desks and Widescreen Monitors

Risks

Increased competition from companies like Waymo could divert investment from Shield AI.

Geopolitical tensions may challenge the JSW Defence partnership for V-BAT production in India.

Dependency on Palantir's infrastructure may limit Shield AI's operational flexibility.

Differentiation

Shield AI's Hivemind is the first autonomous AI pilot deployed in combat since 2018.

Strategic partnerships with Palantir and JSW Defence enhance technological capabilities and market reach.

Shield AI's V-BAT drone is selected for a $198 million U.S. Coast Guard contract.

Upsides

Increased demand for autonomous systems in defense boosts Shield AI's market potential.

Successful multi-aircraft autonomous flight tests showcase advanced AI piloting capabilities.

Significant investment in robotics indicates a robust market for Shield AI's offerings.

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