Principal Controls Engineer at Mach Industries

Huntington Beach, California, United States

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$180,000 – $220,000Compensation

Senior (5 to 8 years), Expert & Leadership (9+ years)Experience Level

Full TimeJob Type

UnknownVisa

Defense, AerospaceIndustries

Requirements

Bachelor's in Engineering, Physics, Mathematics
8+ years designing and fielding flight control systems for fixed-wing aircraft or high-performance UAVs, including flight test
Deep knowledge of flight dynamics, stability/controllability, and actuator/sensor modeling
Proficiency in modern C++ for embedded real-time implementations; strong MATLAB/Python for modeling, ID, and analysis
Demonstrated ownership of verification workflows (SIL/HIL), requirements traceability, and safety reviews
Familiarity with modern software workflows (git, code review, issue tracking) and data/telemetry analysis

Responsibilities

Define control system architecture and requirements for fixed-wing vehicles (primary flight control, envelope protection, autothrottle/energy mgmt, and mode logic)
Design and implement control laws accounting for actuator limits, time delays, and sensor noise
Lead system identification and aerodynamic model development from wind-tunnel, CFD, and flight-test data; build accurate linearizations
Develop fault-tolerant and reconfiguration strategies (sensor/actuator FDI, control allocation, redundancy mgmt) with graceful degradation
Own verification & validation: SIL/HIL campaigns, Monte Carlo, and flight-readiness criteria; establish performance dashboards
Drive flight-test planning and execution; analyze logs, tune controllers, and iterate safely and quickly
Mentor the controls team, set technical standards, conduct design/code reviews, and influence roadmap and milestones

Skills

Control Architecture

Flight Control Laws

System Identification

Aerodynamic Modeling

CFD

Wind-Tunnel Testing

Flight Testing

Fault Detection Isolation

Control Allocation

Redundancy Management

SIL

HIL

Monte Carlo Simulation

Mach Industries

About Mach Industries

Austin, TexasHeadquarters

2022Year Founded

$82.4MTotal Funding

SERIES_ACompany Stage

Industrial & Manufacturing, DefenseIndustries

51-200Employees

Benefits

Health Insurance

401(k) Retirement Plan

401(k) Company Match

Paid Vacation

Paid Holidays

Relocation Assistance

Professional Development Budget

Meal Benefits

Risks

Competition from established companies like Anduril could overshadow Mach Industries' growth.

High valuation expectations may pressure Mach Industries to deliver results quickly.

Technical challenges with hydrogen-powered tech could hinder military adoption.

Differentiation

Mach Industries focuses on hydrogen-powered defense technologies, a novel approach in military tech.

The company aims to revolutionize defense procurement with agile, iterative development processes.

Mach Industries' field-sourced hydrogen offers a strategic advantage by reducing logistical burdens.

Upsides

Mach Industries secured $79M in Series A funding, indicating strong investor confidence.

The involvement of top-tier investors like Bedrock Capital highlights the company's market attractiveness.

Silicon Valley's interest in defense tech suggests a favorable environment for Mach Industries.

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